Maintenance Manual For Crusher, Roll: Diesel And Electric Driven, Pneumatic Tires, 75 Ton Per Hour - Vol1

CHAPTER 1. INTRODUCTION
Tabulated Data.
Tabulated Data - Continued
Figure 1. Wiring diagram.
Figure 1. Wiring diagram - Continued
Figure 1. Wiring diagram - Continued
Figure 1. Wiring diagram - Continued
Difference in Models
CHAPTER 2. INSTALLATION AND OPERATION INSTRUCTIONS
Figure 2. Roll crusher, blocking and tiedown removal.
Figure 3. Unloading ramp construction.
Figure 4. Lifting with a lifting device.
Table I. Freezing Points, Composition, and Specific Gravities of Military Antifreeze Materials.
Figure 5. Fuel pump, filters, and lines.
CHAPTER 3. GENERAL MAINTENANCE INSTRUCTIONS
Section IV. TROUBLESHOOTING
PREVENTIVE MAINTENANCE SERVICES - QUARTERLY
PREVENTIVE MAINTENANCE SERVICES - QUARTERLY - Continued
PREVENTIVE MAINTENANCE SERVICES - QUARTERLY - Continued
PREVENTIVE MAINTENANCE SERVICES - QUARTERLY - Continued
Engine Knocks or Develops Excessive Noise
Roll Crusher Does Not Operate Properly
Section V. FIELD EXPEDIENT REPAIRS
Figure 7. Radio interference suppression components.
CHAPTER 4. ENGINE MAINTENANCE INSTRUCTIONS
Figure 9. Tachometer drive adapter and throttle cables, removal and installation.
Figure 10. Instrument panel, rear view.
Figure 11. Tachometer drive, exploded view.
Figure 12. Fuel gage, removal and installation.
Figure 13. Fuel primer and fuel filters, removal and installation.
Figure 14. Air cleaner indicator, removal and installation.
Figure 15. Handcranking assembly, removal and installation.
Figure 17. Air cleaner and pipe, removal and installation.
Figure 18. Air cleaner, exploded view.
Figure 18. Air cleaner, exploded view - Continued
Figure 19. Intake manifolds and fuel injectors, removal and installation.
Figure 20. Ether starting aids and bracket, removal and installation.
Figure 21. Fuel tank and brackets, removal and installation.
Figure 22. Fuel injector pump fuel lines, removal and installation.
Figure 23. Oil filters mounting bracket, removal and installation.
Section IV. ENGINE EXHAUST SYSTEM
Figure 25. Oil cooler, removal and installation.
Section V. ENGINE ELECTRICAL SYSTEM
Figure 27. Batteries and cable, removal and installation.
Figure 28. Battery box, removal ant installation.
Figure 29. Battery box, exploded view.
Figure 30. Battery charging receptacle, removal and installation
Figure 31. Generator regulator, removal and installation.
Figure 32. Generator regulator, adjustment and test wiring diagram.
Figure 32. Generator regulator, adjustment and test wiring diagram. - Continued
Figure 32. Generator regulator, adjustment and test wiring diagram. - Continued
Figure 32. Generator regulator, adjustment and test wiring diagram. - Continued
Figure 32. Generator regulator, adjustment and test wiring diagram. - Continued
Figure 32. Generator regulator, adjustment and test wiring diagram. - Continued
Figure 33. Generator, band, and mounting bracket, removal and installation.
Figure 34. Generator brush, replacement.
Figure 35. Starter, solenoid, and cover band, removal and installation.
Figure 36 Starter brush, replacement.
Figure 37. Gages and switch, removal and installation.
Figure 39. Water temperature gage sending unit and manifold, removal and installation.
Figure 40. Overspeed governor, removal and installation
Section VIII. ENGINE COOLING SYSTEM
Figure 41. Safety switch, water temperature sending unit and warning lights, removal and installation.
Water Manifold
Figure 42. Drain lines, removal and installation
Figure 43. Doors, removal and installation.
Figure 44. Engine housing, removal and installation.
Figure 45. Valve covers and breather, removal and installation.
Figure 46. Rocker arm, adjustment.
Figure 47. Fan belt and guard, removal and installation.
Figure 48. Fan and water pump, removal and installation.
Figure 49. Radiator shroud, removal and installation.
Figure 50. Thermostats and housing, removal and installation.
CHAPTER 5. DOLLY MAINTENANCE INSTRUCTIONS
FIGURE 52
FIGURE 52. - Continued
Figure 53. Tail and blackout lights, partially exploded view
Figure 54. Fifth wheel and dolly assembly, removal and installation.
Figure 55. Fifth wheel, exploded view.
Figure 55. Fifth wheel, exploded view. - Continued
Figure 56. Dolly wheels, removal and installation
Figure 57. Wheel bearings and hub assembly, exploded view.
Figure 58. Drawbar, air hose, fittings, safety chain, and lunette, removal and installation.
Figure 58. Drawbar, air hose, fittings, safety chain, and lunette, removal and installation. - Continued
CHAPTER 6. ROLL CRUSHER MAINTENANCE INSTRUCTIONS
Figure 59. Electrical motor drive belts, removal and installation,
Figure 60. Main drive belt, adjustment.
Figure 61. Turnbuckle, sheave, hub, connector, and guard base, removal and installation.
Figure 62. Feeder jumper reel and bracket assembly, removal and installation.
Figure 63. Feeder jumper reel and bracket, exploded view.
Figure 64. Main power cable reel and bracket assembly, removal and installation.
Figure 65. Main power cable reel and bracket, exploded view.
Figure 65. Main power cable reel and bracket, exploded view. - Continued
Figure 65. Main power cable reel and bracket, exploded view. - Continued
Figure 66. Pushbutton switches, removal and installation.
Section V. TRAILER LIGHTS AND WIRING
Figure 68. Control mechanism, magnetic starter, and heater, removal and installation.
Figure 69. Vibrator screen drive motor, removal and installation.
Figure 70. Air chamber, removal and installation.
Figure 70. Air chamber, removal and installation. - Continued
Figure 71. Relay valve, removal and installation.
Figure 72. Air filter, removal and installation.
Figure 73. Air tank, removal and installation.
Figure 74. Coupling, hoses and lines, removal and installation.
Figure 75. Clearance marker lights, removal and installation.
Figure 76. Clearance marker lights, exploded view.
Figure 77. Feeder grizzly and upper hopper, removal and installation.
Figure 78. Relief chute, extension, and gate, removal and installation.
Figure 79. Reciprocating feeder hopper wear plates and liners, removal and installation.
Figure 81. Feeder hopper assembly removal and installation.
Figure 82. Gear reducer assembly, removal and installation.
Figure 83. Pan feeder crankshaft, removal and installation.
Figure 84. Feeder conveyor belt, adjustment.
Figure 85. Under conveyer belt, adjustment.
Figure 86. Trough roller assembly, removal, installation, and adjustment.
Figure 87. Trough roller, exploded view.
Figure 88. Feeder conveyor return roller, removal and installation.
Figure 89. Feeder conveyor belt under scraper assembly, removal and installation.
Figure 90. Feeder conveyor belt under scraper, exploded view.
Section VIII. ROTARY ELEVATOR ASSEMBLY
Section X. VIBRATOR SCREEN ASSEMBLY
Figure 91. Feeder conveyor head scraper assembly, removal and installation.
Figure 92. Feeder conveyer head scraper, exploded view.
Figure 93. Under belt scraper, removal and installation.
Figure 94. Under belt scraper, exploded view.
Figure 95. Roller stabilizer and bearing, removal and installation.
Figure 96. Elevator wheel trunnion and guard adjustment, removal and installation .
Figure 97. Rotary elevator deflectors, removal and installation
Figure 98. Crusher roller tension spring, removal and installation.
Figure 99. Crusher chute and liner, removal and installation.
Figure 100. Balance wheel assembly, removal and installation.
Figure 100. Balance wheel assembly, removal and installation. - Continued
Figure 101. Vibrator screen support bars and rubber deflectors, removal and installation.
Figure 102. Discharge chute extension and liner, removal and installation.
Figure 103. Discharge gate, removal and installation.
Figure 105. Lower screen hopper, exploded view.
Figure 106. Rubber mountings, removal and installation.
Figure 107. Rubber deflectors, removal and installation.
Identification and Instruction Plates and Holders
Figure 108. Ladder assemblies, removal and installation.
Figure 109. Walkway assembly, removal and installation,
Figure 110. Pintle hook (assembly, removal and installation.
Figure 111. Pintle hook, exploded view.
Figure 112. Brake assembly, exploded view.
Figure 113. Slack adjuster, removal, installation, and adjustment.
Figure 114. Toolbox, removal and installation.
Figure 115. Leveling jacks, removal and installation.
CHAPTER 7. SHIPMENT AND LIMITED STORAGE
Section II. LIMITED STORAGE
Inspection and Maintenance of Roll Crusher in Storage
REFERENCES
REFERENCES - Continued
MAINTENANCE ALLOCATION
Section II. MAINTENANCE ALLOCATION CHART
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued

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