Maintenance Manual For Crusher, Roll: Diesel And Electric Driven, Wheel Mounted 75 Ton Per Hour - Vol1

CHAPTER 1. INTRODUCTION
Starter Classification and Rating.
Table 1. Time Standards
Table 1. Time Standards - Continued
Table 1. Time Standards - Continued
Table 1. Time Standards - Continued
Table 1. Time Standards - Continued
Table 1. Time Standards - Continued
Table 1. Time Standards - Continued
Table 1. Time Standards - Continued
Table 1. Time Standards - Continued
Table 2. Engine Repair and Replacement Standards
Table 2. Engine Repair and Replacement Standards - Continued
Table 2. Engine Repair and Replacement Standards - Continued
CHAPTER 2. GENERAL MAINTENANCE INSTRUCTIONS
Section II. TROUBLESHOOTING
Section II. TROUBLESHOOTING - Continued
Figure 1. Drive belt guard and supports, removal and installation.
Figure 1. Drive belt guard and supports, removal and installation - Continued
Rotary Elevator Assembly
Figure 2. Engine assembly, removal and installation.
Figure 3. Reciprocating feeder assembly, removal and installation.
Figure 4. Feeder conveyor assembly, removal and installation.
Figure 4. Feeder conveyor assembly, removal and installation. - Continued
Figure 4. Feeder conveyor assembly, removal and installation. - Continued
Figure 5. Rotary elevator assembly, removal and installation.
Figure 5. Rotary elevator assembly, removal and installation - Continued
Figure 6. Under conveyor assembly and installation.
Figure 7. Vibrator screen assembly, removal and installation.
Figure 7. Vibrator screen assembly, removal and installation - Continued
Figure 8. Roll crusher assembly, removal and installation.
CHAPTER 3. ENGINE REPAIR INSTRUCTIONS
Figure 10. Clutch assembly, removal and installation.
Figure 11. Clutch assembly, exploded view
Figure 11. Clutch assembly, exploded view - Continued
Section II. RADIATOR AND MOUNTING BRACKETS
Figure 12. Radiator and mounting brackets, removal and installation.
Figure 13. Radiator and mounting brackets, exploded view
Section III. WATER PUMP ASSEMBLY
Figure 14. Water pump assembly, exploded view.
Section IV. Generator Assembly
Figure 15. Generator assembly, exploded view.
Section V. STARTING MOTOR
Figure 16. Starting motor assembly, exploded view
Figure 16. Starting motor assembly, exploded view - Continued
Section VI. OVER SPEED GOVERNOR ASSEMBLY
Figure 17. Overspeed governor assembly, exploded view.
Figure 18. Fuel injector assembly, exploded view.
Fuel Injector Assemblies Reassembly, Testing, and Installation
Figure 19. Fuel injection pump and governor, drive shaft, and drive gear assemblies, removal and installation.
Figure 20. Fuel injection pump and governor assembly, exploded view.
Figure 20. Fuel injection pump and governor assembly, exploded view. - Continued
Figure 20. Fuel injection pump and governor assembly, exploded view. - Continued
Figure 20. Fuel injection pump and governor assembly, exploded view. - Continued
Testing and Calibration.
Idle Speed Adjustment.
Figure 21. Injection pump drive shaft assembly, exploded view.
Figure 22. Injection pump drive gear assembly, exploded view.
Figure 23. Rocker arm assembly, push rods, and cylinder head assembly. removal and installation.
Figure 24. Rocker arm assembly, exploded view.
Figure 25. Cylinder head assembly, exploded view.
Cylinder Head Assembly Cleaning, Inspection, and Repair
Cylinder Head Assembly Reassembly and Installation
Figure 26. Vibration damper, drive pulley, front engine support, and timing gear cover, removal and installation.
Figure 27. Timing gears and end plate assembly, removal and installation
Timing Gear and End Plate Assembly Installation
Figure 28. Engine oil pan and drip pan, removal and installation
Figure 29. Engine oil pan, exploded view.
Figure 30. Engine oil pump assembly, removal and installation
Figure 31. Engine oil pump assembly, exploded view.
Figure 32. Pistons, sleeves, and connecting rod assemblies, removal and installation.
Figure 33. Piston, sleeve, and connecting rod assembly, exploded view.
Section XVII. CAMSHAFT, BEARINGS, TAPPETS, AND TAPPET GUIDES
Figure 34. Camshaft, bearings, tappets, and tappet guides, exploded view.
Section XVIII. FLYWHEEL AND HOUSING
Figure 35. Flywheel and housing, removal and installation.
Section XIX. MAIN BEARINGS AND CRANKSHAFT
Figure 36. Main bearings and crankshaft, removed and installation.
Figure 37. Main bearings and crankshaft, exploded view.
Section XX. BLOCK ASSEMBLY
Figure 38. Block assembly, exploded view.
CHAPTER 4. RECIPROCATING FEEDER ASSEMBLY REPAIR INSTRUCTIONS
Figure 39. Reciprocating feeder motor assembly, exploded view.
Section II. RECIPROCATING FEEDER GEAR REDUCER ASSEMBLY
Figure 40. Reciprocating feeder gear reduver assembly , exploded view.
Section II. RECIPROCATING FEEDER GEAR REDUCER ASSEMBLY
Figure 40. Reciprocationg feeder gear reducer assembly, exploded view
Figure 41. Reciprocating feeder frame, exploded view.
Reciprocating Feeder Frame Reassembly and Installation
CHAPTER 5. FEEDER CONVEYOR ASSEMBLY REPAIR INSTRUCTIONS
Figure 42. Feeder conveyor head pulley, removal and installation.
Figure 43. Feeder conveyor head pulley, exploded view.
Figure 44. Feeder conveyor tail pulley, removal and installation
Figure 45. Feeder conveyor tail pulley, exploded view.
Section III. FEEDER CONVEYOR HOPPER
Section IV. FEEDER CONVEYOR FRAME ASSEMBLY
Figure 47. Under conveyor tail pulley support, removal and installation.
Figure 48. Under conveyor tail pulley, exploded view.
Figure 49. Under conveyor head pulley, removal and installation.
Figure 50. Under conveyor hopper, removal and installation.
Section IV. UNDER CONVEYOR ASSEMBLY MOTOR AND GEAR REDUCER ASSEMBLY
Section I. BAFFLE AND CHUTE, AND PADDLE ASSEMBLIES
Figure 52. Paddle assembly, removal and installation.
Figure 53. Trunnion and from assembly, exploded view.
Figure 53. Trunnion and from assembly, exploded view - Continued
Section IV. ROTARY ELEVATOR ASSEMBLY MOTOR AND GEAR REDUCER ASSEMBLY
CHAPTER 8. V I B R A T I N G SCREEN ASSEMBLY REPAIR INSTRUCTIONS
Figure 54. Vibrating mechanism assembly, exploded view.
Section III. VIBRATING SCREEN BASE BOX ASSEMBLY
Figure 56. Vibrating screen base box assembly, exploded view
Section IV. VIBRATING SCREEN UPPER HOPPER AND CHUTE ASSEMBLY
Figure 57. Vibrating screen upper hopper and chute assembly, exploded view.
CHAPTER 9. ROLL CRUSHER ASSEMBLY REPAIR INSTRUCTIONS
Figure 58. Roll crusher hopper and chute assembly, exploded view.
Section II. ROLL CRUSHER ASSEMBLY
Figure 59. Roll crusher assembly, exploded view.
Figure 59. Roll crusher assembly, exploded view. - Continued
Figure 59. Roll crusher assembly, exploded view. - Continued
Figure 59. Roll crusher assembly, exploded view. - Continued
Figure 59. Roll crusher assembly, exploded view. - Continued
Figure 59. Roll crusher assembly, exploded view. - Continued
Figure 59. Roll crusher assembly, exploded view. - Continued
Figure 59. Roll crusher assembly, exploded view. - Continued
CHAPTER 10. CONTROL PANELS AND WIRING HARNESS REPAIR INSTRUCTIONS
Figure 60. Magnetic starter assembly, exploded view.
Section II. CONTROL PANEL ASSEMBLIES
Figure 61. Main control panel assembly, removal and installation.
Figure 62. Main control panel, exploded view.
Figure 62. Main control panel, exploded view.
Figure 62. Main control panel, exploded view - Continued
Figure 63. Operator's control panel assembly, removal and installation.
Section III. CHASSIS WIRING HARNESS
CHAPTER 11. BOGIE AND REAR AXLE, SERVICE BRAKES, AND FRONT AXLE ASSEMBLIES REPAIR INSTRUCTIONS
Figure 64. Service brake assembly, exploded view.
Figure 65. Air relay valve assembly, exploded view.
Section II. FRONT AXLE, BOGIE AND REAR AXLE, AND WALKING BEAM ASSEMBLIES
Figure 67. Bogie and rear axles, and walking beam assemblies, exploded view.
CHAPTER 12. MAIN FRAME ASSEMBLY REPAIR INSTRUCTIONS
Figure 68. Main frame assembly, exploded view.
Figure 68. Main frame assembly, exploded view. - Continued
REFERENCES
REFERENCES - Continued

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