Maintenance Manual For Crusher, Roll: Diesel And Electric Driven, Wheel Mounted 75 Ton Per Hour - Vol2

CHAPTER 1. INTRODUCTION
Starter Classification and Rating.
Table 1. Time Standards
Table 1. Time Standards - Continued
Table 1. Time Standards - Continued
Table 1. Time Standards - Continued
Table 1. Time Standards - Continued
Table 1. Time Standards - Continued
Table 2. Engine Repair and Replacement Standards.
Table 1. Engine Repair and Replacement Standards - Continued.
Table 1. Engine Repair and Replacement Standards - Continued.
CHAPTER 2. GENERAL MAINTENANCE INSTRUCTIONS
Section II. TROUBLESHOOTING
Section II. TROUBLESHOOTING - Continued
Figure 1. Engine assembly, removal and installation
Pan Feeder Assembly
Figure 3. Scalper vibrating screen assembly, removal and installation
Figure 4. Crusher assembly, removal and installation
Figure 5. Discharge conveyor assembly, removal and installation
Figure 5. Discharge conveyor assembly, removal and installation - Continued
Figure 5. Discharge conveyor assembly, removal and installation - Continued
Figure 6. Bogie and rear axle assembly, removal and installation.
CHAPTER 3. ENGINE REPAIR INSTRUCTIONS
Figure 7. Clutch assembly, removal and installation.
Figure 8. Clutch assembly, exploded view
Figure 8. Clutch assembly, exploded view - Continued
Section II. RADIATOR AND MOUNTING BRACKETS
Figure 9. Radiator and mounting brackets, removal and installation
Figure 10. Radiator and mounting brackets, exploded view.
Figure 11. Water pump assembly , exploded view.
Section IV. GENERATOR ASSEMBLY
Figure 12. Generator assembly, exploded view.
Section V. STARTING MOTOR ASSEMBLY
Figure 13. Starting motor assembly exploded view.
Figure 13. Starting motor assembly exploded view. - Continued
Starting Motor Assembly Reassembly and Installation.
Figure 14. Overspeed governor assembly, exploded view.
Section VII. FUEL INJECTOR ASSEMBLIES
Figure 15. Fuel injector assembly, exploded view.
Figure 16. Fuel injection pump governor, drive shaft and drive gear assemblies, removal and installation.
Figure 17. Fuel injection pump and governor assembly, exploded view.
Figure 17. Fuel injection pump and governor assembly, exploded view. - Continued
Figure 17. Fuel injection pump and governor assembly, exploded view. - Continued
Figure 17. Fuel injection pump and governor assembly, exploded view. - Continued
Testing and Calibration.
Section IX. INJECTION PUMP DRIVE SHAFT AND DRIVE GEAR ASSEMBLIES
Figure 18. Injection pump drive shaft assembly, exploded view.
Figure 19. Injection pump drive gear assembly, exploded view.
Figure 20. Rocker arm assembly, push rods, and cylinder head assembly, removal and installation.
Figure 21. Rocker arm assembly, exploded view.
Figure 22. Cylinder head assembly, exploded view.
Cylinder Head Assembly Cleaning, Inspection, and Repair
Section XII. VIBRATION DAMPER AND DRIVE PULLEY
Figure 23. Vibration damper, drive pulley, front engine support, and timing gear cover, removal and installation.
Section XIII. TIMING GEAR AND END PLATE ASSEMBLY
Figure 24. Timing gears and end plate assembly, removal and installation.
Figure 25. Engine oil pan, removal and installation.
Section XV. ENGINE OIL PUMP ASSEMBLY
Figure 28. Engine oil pump assembly, exploded view.
Section XVI. PISTON AND CONNECTING ROD ASSEMBLIES
Figure 30. Piston, sleeve, and connecting rod assembly, exploded view.
Section XVII. CAMSHAFT, BEARINGS, TAPPETS, AND TAPPET GUIDES
Figure 31. Camshaft, bearings, tappets, and tappet guides, exploded view.
Section XVIII. FLYWHEEL AND HOUSING
Figure 32. Flywheel and housing, removal and installation.
Section XIX. MAIN BEARINGS AND CRANKSHAFT
Figure 33. Main bearings and crankshaft, removal and installation.
Main Bearings and Crankshaft Cleaning, Inspection, and Repair
Figure 35. Block assembly, exploded view.
Block Assembly Cleaning, Inspection, and Repair
CHAPTER 4. PAN FEEDER ASSEMBLY REPAIR INSTRUCTIONS
Figure 36. Electric motor assembly, exploded view.
Figure 37. Hopper assembly, removal and installation.
Section III. FEEDER GEAR REDUCER ASSEMBLY
Figure 38. Gear reducer assembly, exploded view.
Section IV. FEEDER DRIVE GEAR ASSEMBLY
Figure 39. Feeder drive gear, removal and installation.
Section V. HYDRAULIC CYLINDER ASSEMBLY
Figure 40. Hydraulic cylinder assembly, exploded view.
Figure 41. Pan feeder apron assembly, removal and installation.
Section VII. FEEDER FRAME ASSEMBLY
Figure 42. Feeder frame assembly, exploded view.
Figure 42. Feeder frame assembly, exploded view - Continued
Figure 42. Feeder frame assembly, exploded view - Continued
CHAPTER 5. SCALPER VIBRATING SCREEN ASSEMBLY REPAIR INSTRUCTIONS
Figure 43. Vibrating mechanism assembly, removal and installation.
Figure 44. Vibrating mechanism assembly, exploded view.
Figure 45. Scalper vibrating screen box, exploded view.
Scalper Vibrating Screen Box Assembly Removal and Disassembly
Figure 46. Under hopper, removal and installation
Figure 47. Under hopper, exploded view.
CHAPTER 6. CRUSHER ASSEMBLY REPAIR INSTRUCTIONS
Figure 49. Pitman assembly, exploded view.
Section II. PITMAN GEAR AND RATCHET ASSEMBLY
Figure 50. Pitman gear and ratchet assembly, removal and installation.
Figure 51. Pitman gear and ratchet assembly, explode view.
Section III. CRUSHER FRAME ASSEMBLY
Figure 52. Crusher frame assembly, exploded view.
Crusher Frame Assembly Reassembly and Installation
Figure 53. Discharge conveyor belt, removal and installation.
Section II. DISCHARGE CONVEYOR DRIVE MOTOR ASSEMBLY
Figure 54. Conveyor hopper assembly, removal and installation.
Section V. DISCHARGE CONVEYOR HEAD AND TAIL SHAFT PULLEYS
Figure 56. Head shaft pulley, exploded view.
Figure 57. Tail shaft pulley, exploded view.
Section VI. DISCHARGE CONVEYOR FRAME ASSEMBLY
CHAPTER 8. BOGIE, FRONT AND REAR AXLE, AND BRAKE ASSEMBLY REPAIR INSTRUCTIONS
Figure 58. Service brake assembly, exploded view.
Figure 59. Air relay valve assembly, exploded view.
Figure 60. Air chamber assembly, exploded view.
Figure 61. Rear axle assembly, exploded view.
Front Axle Assembly Installation
CHAPTER 9. CONTROL PANELS AND WIRING HARNESS REPAIR INSTRUCTIONS
Figure 62. Magnetic starter assembly, exploded view.
Section II. CONTROL PANEL ASSEMBLIES
Figure 63. Main electrical control panel, removal and installation.
Operator's Control Box Reassembly and Installation
Figure 64. Control panel, exploded view.
Figure 64. Control panel, exploded view. - Continued
Figure 64. Control panel, exploded view. - Continued
Figure 65. Operator's control box, removal and installation.
Chassis Wiring Harness Cleaning, Inspection, and Repair
CHAPTER 10. JAW CRUSHER MAIN FRAME ASSEMBLY REPAIR INSTRUCTIONS
Figure 66. Frame assembly, exploded view.
Main Frame Assembly Reassembly and Installation
REFERENCES
REFERENCES - Continued

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