Chapter 1. INTRODUCTION - TM-5-3820-233-12-10010
Engine.
Figure 1-1. Jaw crusher plant, left side.
Figure 1-2. Jaw crusher plant, right side.
Figure 1-3. Wiring diagram. - TM-5-3820-233-12-10014
Chapter 3. OPERATING INSTRUCTIONS
Installation - TM-5-3820-233-12-10016
Jaw Crusher Product Sizes
Table 2-1. Jaw crusher product sizes.
Figure 2-3. Primary and secondary hook up and flow (sheet 1 of 2)
Figure 2-3. Primary and secondary hook up and flow (sheet 2 of 2)
Section II. MOVEMENT TO A NEW WORKSITE
Figure 2-6. Air brake hook up, prime mover to plant.
Figure 2-7. Stabilizing jacks.
Figure 2-8. Towing the dolly.
Figure 2-9. Marker lamp connections.
Figure 2-10. Feeder, removal and installation (sheet 1 of 2)
Figure 2-10. Feeder, removal and installation (sheet 2 of 2)
Figure 2-11. Power unit, removal and installation.
Section III. CONTROLS AND INSTRUMENTS
Figure 2-13. Controls and instruments.
General
Stopping - TM-5-3820-233-12-10032
Section V. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-3820-233-12-10033
Operation in Extreme Heat - TM-5-3820-233-12-10034
Chapter 3. OPERATOR'S MAINTENANCE INSTRUCTIONS - TM-5-3820-233-12-10035
Table 3-1. Preventive Maintenance Checks and Services
Section IV. TROUBLESHOOTING - TM-5-3820-233-12-10037
Primary Fuel Filter Element - TM-5-3820-233-12-10038
Figure 3-1. Secondary and primary fuel filter element, removal and replacement. - TM-5-3820-233-12-10039
Figure 3-2. Oil filter service
Radiator
Figure 3-3. Fan belt, removal, installation and adjustment.
Figure 3-4. Air cleaner service. - TM-5-3820-233-12-10043
Batteries - TM-5-3820-233-12-10044
Chapter 4. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-3820-233-12-10045
Table 4-1. Preventive Maintenance Checks and Services - TM-5-3820-233-12-10046
Section VI. TROUBLESHOOTING - TM-5-3820-233-12-10047
Figure 4-1. Radio suppression components. - TM-5-3820-233-12-10048
Engine Fuel System
Figure 4-3. Fuel injector, removal and installation. - TM-5-3820-233-12-10050
Figure 4-4. Timing fuel injectors.
Figure 4-5. Adjusting valve clearance.
Primary and secondary Fuel Filter - TM-5-3820-233-12-10053
Figure 4-7. Fuel tank, lines and fittings, removal and installation
Fuel Tank, Line and Fittings
Figure 4-9. Air cleaner, aspirator and muffler, removal, disassembly, reassembly and installation.
Lubrication System - TM-5-3820-233-12-10057
Oil Cooler - TM-5-3820-233-12-10058
Figure 4-12. By-pass oil filter disassembly and reassembly.
Lubricating Oil Lines
Figure 4-13. Water manifold, removal and installation.
Thermostat - TM-5-3820-233-12-10062
Figure 4-15. Water tubes, hoses and fittings, removal and installation.
Water Pump - TM-5-3820-233-12-10064
Engine Controls - TM-5-3820-233-12-10065
Fuel Pressure Switch - TM-5-3820-233-12-10066
Water Temperature Switch - TM-5-3820-233-12-10067
Sending Units - TM-5-3820-233-12-10068
Electrical System - TM-5-3820-233-12-10069
Polarizing the Generator
Figure 4-25. Batteries, cables and battery box, removal and installation.
Starting Motor - TM-5-3820-233-12-10072
Figure 4-28. Slave receptacle, removal and installation.
Side Panels and Hood - TM-5-3820-233-12-10074
Figure 4-30. Side panels and hood, removal and installation (sheet 1 of 3).
Figure 4-30. Side panels and hood, removal and installation (sheet 2 of 3).
Figure 4-30. Side panels and hood, removal and installation (sheet 3 of 3).
Figure 4-31. Side panels and hood assembly, exploded view.
Instrumental Panel
Engine Clutch Adjustment
Conveyor Belts
Figure 4-36. Conveyor belt cutting. - TM-5-3820-233-12-10082
Figure 4-38. Conveyor belt fastener installation (sheet 1 of 2)
Figure 4-38. Conveyor belt fastener installation (sheet 2 of 2)
Figure 4-40. Conveyor belt training. - TM-5-3820-233-12-10085
Skirtboards and Flashing
Belt Wiper - TM-5-3820-233-12-10087
Conveyor Pulley Lagging - TM-5-3820-233-12-10088
Figure 4-45. Positioning lagging.
Figure 4-47. V-belt installation.
Figure 4-48. Countershaft to head pulley and power unit, V-belt adjustment.
Figure 4-49. Power unit to jaw crusher, V-belt adjustment.
Table 4-3. V-Belt Deflection
Clutch and Clutch Controls
Figure 4-53. Clutch, adjustment.
Reciprocating Feeder
Figure 4-56. Support shaft, removal and installation.
Eccentric Shaft
Figure 4-58. Eccentric drive adjustment.
Figure 4-59. Hopper, removal and installation.
Hopper Liners
Jaw Crusher - TM-5-3820-233-12-10102
Key Plates
Movable Jaw Wedge
Tension Spring and Rod
Crusher Discharge Opening
Figure 4-66. Discharge opening adjustment.
Toggle Plate
Figure 4-67. Toggle plate removal.
Base Toggle Seat
Figure 4-69. Toggle seat and base toggle seat, removal and installation.
Toggle Seat
Figure 4-70. Walkway and ladder, removal and installation (sheet 1 of 2)
Walkway and Ladder - TM-5-3820-233-12-10114
Figure 4-70. Walkway and ladder, removal and installation
Guards
Figure 4-71. Guard, removal and installation.
Fenders
Figure 4-72. Fender, removal and installation.
Tool Box
Stabilizing Jacks
Figure 4-75. Stabilizing jack, removal and installation.
Figure 4-76. Stabilizing jack, disassembly and reassembly.
Dolly - TM-5-3820-233-12-10124
Figure 4-77. Flexastik and jack support, removal, disassembly, reassembly and installation.
Figure 4-78. Fifth wheel, removal, disassembly, reassemly and installation.
Figure 4-79. Dolly tires, wheels, and brake assembly, removal and installation.
Dolly Air Brake System
Figure 4-80. Dolly air brakes system, electrical wiring harness and lights, removal and installation.
Dolly Electrical Wiring Harness and Lights - TM-5-3820-233-12-10130
Figure 4-81. Crusher plant tire, wheel and brake assembly, removal and installation
Crusher Plant Air Brake System
Figure 4-82. Crusher plant, air brake system, removal and installation.
Figure 4-83. Crusher plant wiring harness and light, removal and installation.
Appendix A. REFERENCES
Appendix B: MAINTENANCE ALLOCATION CHART - TM-5-3820-233-12-10136
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3820-233-12-10137
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3820-233-12-10138
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3820-233-12-10139
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3820-233-12-10140
Appendix C: BASIC ISSUE ITEMS LIST - TM-5-3820-233-12-10141
Section II. BASIC ISSUE ITEMS - TM-5-3820-233-12-10142
Section III. MAINTENANCE AND OPERATING SUPPLIES - TM-5-3820-233-12-10143
TM-5-3820-233-12-1 Crusher Jaw Diesel Engine Driven Semitrailer Mounted 35 ton per hour Capacity Component of Crushing and Screening Plant Diesel Engine Driven Manual
Engine.
Figure 1-1. Jaw crusher plant, left side.
Figure 1-2. Jaw crusher plant, right side.
Figure 1-3. Wiring diagram. - TM-5-3820-233-12-10014
Chapter 3. OPERATING INSTRUCTIONS
Installation - TM-5-3820-233-12-10016
Jaw Crusher Product Sizes
Table 2-1. Jaw crusher product sizes.
Figure 2-3. Primary and secondary hook up and flow (sheet 1 of 2)
Figure 2-3. Primary and secondary hook up and flow (sheet 2 of 2)
Section II. MOVEMENT TO A NEW WORKSITE
Figure 2-6. Air brake hook up, prime mover to plant.
Figure 2-7. Stabilizing jacks.
Figure 2-8. Towing the dolly.
Figure 2-9. Marker lamp connections.
Figure 2-10. Feeder, removal and installation (sheet 1 of 2)
Figure 2-10. Feeder, removal and installation (sheet 2 of 2)
Figure 2-11. Power unit, removal and installation.
Section III. CONTROLS AND INSTRUMENTS
Figure 2-13. Controls and instruments.
General
Stopping - TM-5-3820-233-12-10032
Section V. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-3820-233-12-10033
Operation in Extreme Heat - TM-5-3820-233-12-10034
Chapter 3. OPERATOR'S MAINTENANCE INSTRUCTIONS - TM-5-3820-233-12-10035
Table 3-1. Preventive Maintenance Checks and Services
Section IV. TROUBLESHOOTING - TM-5-3820-233-12-10037
Primary Fuel Filter Element - TM-5-3820-233-12-10038
Figure 3-1. Secondary and primary fuel filter element, removal and replacement. - TM-5-3820-233-12-10039
Figure 3-2. Oil filter service
Radiator
Figure 3-3. Fan belt, removal, installation and adjustment.
Figure 3-4. Air cleaner service. - TM-5-3820-233-12-10043
Batteries - TM-5-3820-233-12-10044
Chapter 4. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-3820-233-12-10045
Table 4-1. Preventive Maintenance Checks and Services - TM-5-3820-233-12-10046
Section VI. TROUBLESHOOTING - TM-5-3820-233-12-10047
Figure 4-1. Radio suppression components. - TM-5-3820-233-12-10048
Engine Fuel System
Figure 4-3. Fuel injector, removal and installation. - TM-5-3820-233-12-10050
Figure 4-4. Timing fuel injectors.
Figure 4-5. Adjusting valve clearance.
Primary and secondary Fuel Filter - TM-5-3820-233-12-10053
Figure 4-7. Fuel tank, lines and fittings, removal and installation
Fuel Tank, Line and Fittings
Figure 4-9. Air cleaner, aspirator and muffler, removal, disassembly, reassembly and installation.
Lubrication System - TM-5-3820-233-12-10057
Oil Cooler - TM-5-3820-233-12-10058
Figure 4-12. By-pass oil filter disassembly and reassembly.
Lubricating Oil Lines
Figure 4-13. Water manifold, removal and installation.
Thermostat - TM-5-3820-233-12-10062
Figure 4-15. Water tubes, hoses and fittings, removal and installation.
Water Pump - TM-5-3820-233-12-10064
Engine Controls - TM-5-3820-233-12-10065
Fuel Pressure Switch - TM-5-3820-233-12-10066
Water Temperature Switch - TM-5-3820-233-12-10067
Sending Units - TM-5-3820-233-12-10068
Electrical System - TM-5-3820-233-12-10069
Polarizing the Generator
Figure 4-25. Batteries, cables and battery box, removal and installation.
Starting Motor - TM-5-3820-233-12-10072
Figure 4-28. Slave receptacle, removal and installation.
Side Panels and Hood - TM-5-3820-233-12-10074
Figure 4-30. Side panels and hood, removal and installation (sheet 1 of 3).
Figure 4-30. Side panels and hood, removal and installation (sheet 2 of 3).
Figure 4-30. Side panels and hood, removal and installation (sheet 3 of 3).
Figure 4-31. Side panels and hood assembly, exploded view.
Instrumental Panel
Engine Clutch Adjustment
Conveyor Belts
Figure 4-36. Conveyor belt cutting. - TM-5-3820-233-12-10082
Figure 4-38. Conveyor belt fastener installation (sheet 1 of 2)
Figure 4-38. Conveyor belt fastener installation (sheet 2 of 2)
Figure 4-40. Conveyor belt training. - TM-5-3820-233-12-10085
Skirtboards and Flashing
Belt Wiper - TM-5-3820-233-12-10087
Conveyor Pulley Lagging - TM-5-3820-233-12-10088
Figure 4-45. Positioning lagging.
Figure 4-47. V-belt installation.
Figure 4-48. Countershaft to head pulley and power unit, V-belt adjustment.
Figure 4-49. Power unit to jaw crusher, V-belt adjustment.
Table 4-3. V-Belt Deflection
Clutch and Clutch Controls
Figure 4-53. Clutch, adjustment.
Reciprocating Feeder
Figure 4-56. Support shaft, removal and installation.
Eccentric Shaft
Figure 4-58. Eccentric drive adjustment.
Figure 4-59. Hopper, removal and installation.
Hopper Liners
Jaw Crusher - TM-5-3820-233-12-10102
Key Plates
Movable Jaw Wedge
Tension Spring and Rod
Crusher Discharge Opening
Figure 4-66. Discharge opening adjustment.
Toggle Plate
Figure 4-67. Toggle plate removal.
Base Toggle Seat
Figure 4-69. Toggle seat and base toggle seat, removal and installation.
Toggle Seat
Figure 4-70. Walkway and ladder, removal and installation (sheet 1 of 2)
Walkway and Ladder - TM-5-3820-233-12-10114
Figure 4-70. Walkway and ladder, removal and installation
Guards
Figure 4-71. Guard, removal and installation.
Fenders
Figure 4-72. Fender, removal and installation.
Tool Box
Stabilizing Jacks
Figure 4-75. Stabilizing jack, removal and installation.
Figure 4-76. Stabilizing jack, disassembly and reassembly.
Dolly - TM-5-3820-233-12-10124
Figure 4-77. Flexastik and jack support, removal, disassembly, reassembly and installation.
Figure 4-78. Fifth wheel, removal, disassembly, reassemly and installation.
Figure 4-79. Dolly tires, wheels, and brake assembly, removal and installation.
Dolly Air Brake System
Figure 4-80. Dolly air brakes system, electrical wiring harness and lights, removal and installation.
Dolly Electrical Wiring Harness and Lights - TM-5-3820-233-12-10130
Figure 4-81. Crusher plant tire, wheel and brake assembly, removal and installation
Crusher Plant Air Brake System
Figure 4-82. Crusher plant, air brake system, removal and installation.
Figure 4-83. Crusher plant wiring harness and light, removal and installation.
Appendix A. REFERENCES
Appendix B: MAINTENANCE ALLOCATION CHART - TM-5-3820-233-12-10136
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3820-233-12-10137
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3820-233-12-10138
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3820-233-12-10139
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3820-233-12-10140
Appendix C: BASIC ISSUE ITEMS LIST - TM-5-3820-233-12-10141
Section II. BASIC ISSUE ITEMS - TM-5-3820-233-12-10142
Section III. MAINTENANCE AND OPERATING SUPPLIES - TM-5-3820-233-12-10143
TM-5-3820-233-12-1 Crusher Jaw Diesel Engine Driven Semitrailer Mounted 35 ton per hour Capacity Component of Crushing and Screening Plant Diesel Engine Driven Manual
