Chapter 1. INTRODUCTION - TM-5-3820-233-12-20008
Portable crushing and screening plant.
Figure 1-1. Crushing and screening unit, left side.
Figure 1-2. Crushing and screening unit, right side.
Figure 1-3. Wiring diagram. - TM-5-3820-233-12-20012
Chapter 2. OPERATING INSTRUCTIONS
Installation - TM-5-3820-233-12-20014
Figure 2-3. Stabilizing jack positions
Equipment Conversion
Table 2-1. Roll Crusher Estimated Product Gradation Chart Guide A Open CircuitQ
Section II. MOVEMENT TOA NEW WORKSITE
Figure 2-4. Folding side conveyors.
Rock and Sand Conveyor
Figure 2-5. Rock and sand conveyor, removal and installation (sheet 2 of 3).
Figure 2-5. Rock and sand conveyor, removal and installation (sheet 3 of 3).
Power Unit - TM-5-3820-233-12-20023
Figure 2-7. Overhead conveyor, removal and installation sheet (1 of 2).
Figure 2-7. Overhead conveyor, removal and installation sheet (2 of 2).
Elevating Wheel Assembly - TM-5-3820-233-12-20026
Figure 2-8. Elevating wheel assembly, removal and installation.
Figure 2-9. Walkway and ladder,removal and installation
Dolly - TM-5-3820-233-12-20029
Figure 2-11. Dolly air brake hook up, to prime mover.
Reinstallation After Movement
Controls and Instruments
Figure 2-16. Controls and instruments.
Section IV. OPERATION UNDER USUAL CONDITIONS
Stopping - TM-5-3820-233-12-20035
Section V. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-3820-233-12-20036
Operation in Extreme Heat - TM-5-3820-233-12-20037
Chapter 3. OPERATOR'S MAINTENANCE INSTRUCTIONS - TM-5-3820-233-12-20038
Section IV. TROUBLESHOOTING - TM-5-3820-233-12-20039
Section V. MAINTENANCE OF CRUSHING AND SCREENING UNIT
Figure 3-1. Secondary and primary fuel filter element, removal and replacement. - TM-5-3820-233-12-20041
Primary Fuel Filter Element - TM-5-3820-233-12-20042
Figure 3-2. Lubricating oil filter service.
By-Pass Oil Filter Element
Batteries - TM-5-3820-233-12-20045
Figure 3-4. Air cleaner service. - TM-5-3820-233-12-20046
Fuel Tank
Eccentric Shaft
Figure 3-8. Screens and frame, removal and installation. - TM-5-3820-233-12-20049
Inspection.
Figure 3-8. Screens and frame, removal and installation. - TM-5-3820-233-12-20051
Table 3-3. V-Belt Deflection.
Hopper Flop Gate
Figure 3-11. Flop gate handle.
Chapter 4. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-3820-233-12-20055
Table 4-1. Preventive Maintenance Checks and Services - TM-5-3820-233-12-20056
Section VI. TROUBLESHOOTING - TM-5-3820-233-12-20057
Figure 4-1. Radio suppression components. - TM-5-3820-233-12-20058
Section VIII. MAINTENANCE OF ROLL CRUSHER UNIT
Figure 4-3. Fuel injector, removal and installation. - TM-5-3820-233-12-20060
Exhaust Valve Clearance Adjustment
Primary and Secondary Fuel Filter - TM-5-3820-233-12-20062
Fuel Tank, Lines and Fittings
Starting Aid
Air Cleaner
Lubrication System - TM-5-3820-233-12-20066
Oil Cooler - TM-5-3820-233-12-20067
By-Pass Lubricating Oil Filter
Thermostat - TM-5-3820-233-12-20069
Water Tubes, Hoses and Fittings
Engine Controls - TM-5-3820-233-12-20071
Fuel Pressure Switch - TM-5-3820-233-12-20072
Water Temperature Switch - TM-5-3820-233-12-20073
Sending Units - TM-5-3820-233-12-20074
Electrical System - TM-5-3820-233-12-20075
Figure 4-24. Generator regulator, removal and installation.
Starting Motor - TM-5-3820-233-12-20077
Figure 4-26. Starting motor, removal and installation.
Exhaust System
Figure 4-29. Muffler and pipe, removal and installation.
Side Panels and Hood - TM-5-3820-233-12-20081
Figure 4-30. Side panels and hood, removal and installation.
Figure 4-31. Side panels and hood assembly, exploded view
Power Take-off Clutch Adjustment
Clutch Controls-Power Take-Off
Figure 4-36. Conveyor belt cutting. - TM-5-3820-233-12-20086
Figure 4-38. Conveyor belt fastener installation.
Belt Tension Adjustment
Figure 4-40. Conveyor belt training. - TM-5-3820-233-12-20089
Belt Wiper - TM-5-3820-233-12-20090
Conveyor Pulley Lagging - TM-5-3820-233-12-20091
Figure 4-45. Position lagging.
V-Belts.
V-Belt Adjustment
Figure 4-50. Screen and side conveyor countershaft to rock conveyor drive V-belt adjustment.
Figure 4-52. Flywheel to elevating wheel and undercrusher.
Figure 4-53. Power take-off to main countershaft V-belt adjustment.
Figure 4-55. Lower countershaft to adjustable idler drive, V-belt adjustment.
Clutch Controls
Screen Drive V-Belt Idler
Rock Conveyor V-Belt Idler
Figure 4-61. Rock conveyor drive idler, removal and installation.
Roll Crusher Drive V-Belt Idler
Figure 4-64. Roll crusher idler, disassembly and reassembly.
Elevating Wheel
Vibrating Screen
Figure 4-68. Coil spring adjustment.
Support Springs
Compression Spring Adjustment.
Size of Feed
Figure 4-72. Screening unit, wheel, tire and brake assembly, removal and installation.
Secondary Screening Unit Air Brake System
Reservoir
V-Belt Guards
Walkway and Ladder - TM-5-3820-233-12-20115
Figure 4-77. Walkway and Iadder, removal and installation.
Stabilizing Jacks
Figure 4-79. Stabilizing jack, removal, disassembly, reassembly and installation.
Secondary Screening Unit Lights
Dolly - TM-5-3820-233-12-20120
Figure 4-82. Fifth wheel, removal, disassemble, reassembly and installation.
Pull Tongue, Safety Chain and Mud Flap
Figure 4-83. Dolly wheel, tire, and brake assembly, removal, d4tnsembly, reassembly and installations.
Figure 4-84. Dolly air brake system, electrical light and wiring harness, removal, disassembly, reassembly and installation.
Dolly Electrical Wiring Harness and Lights - TM-5-3820-233-12-20125
Appendix A: REFERENCES - TM-5-3820-233-12-20126
Appendix B: MAINTENANCE ALLOCATION CHART - TM-5-3820-233-12-20127
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3820-233-12-20128
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3820-233-12-20129
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3820-233-12-20130
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3820-233-12-20131
Appendix C: BASIC ISSUE ITEMS LIST - TM-5-3820-233-12-20132
Section II. BASIC ISSUE ITEMS - TM-5-3820-233-12-20133
Section III. MAINTENANCE AND OPERATING SUPPLIES - TM-5-3820-233-12-20134
TM-5-3820-233-12-2 Crusher Screening Unit Diesel Engine Driven Semitrailer Mounted 35-Ton per hour Capacity; Component of Crushing and Screening Plant Diesel Engine Driven Manual
Portable crushing and screening plant.
Figure 1-1. Crushing and screening unit, left side.
Figure 1-2. Crushing and screening unit, right side.
Figure 1-3. Wiring diagram. - TM-5-3820-233-12-20012
Chapter 2. OPERATING INSTRUCTIONS
Installation - TM-5-3820-233-12-20014
Figure 2-3. Stabilizing jack positions
Equipment Conversion
Table 2-1. Roll Crusher Estimated Product Gradation Chart Guide A Open CircuitQ
Section II. MOVEMENT TOA NEW WORKSITE
Figure 2-4. Folding side conveyors.
Rock and Sand Conveyor
Figure 2-5. Rock and sand conveyor, removal and installation (sheet 2 of 3).
Figure 2-5. Rock and sand conveyor, removal and installation (sheet 3 of 3).
Power Unit - TM-5-3820-233-12-20023
Figure 2-7. Overhead conveyor, removal and installation sheet (1 of 2).
Figure 2-7. Overhead conveyor, removal and installation sheet (2 of 2).
Elevating Wheel Assembly - TM-5-3820-233-12-20026
Figure 2-8. Elevating wheel assembly, removal and installation.
Figure 2-9. Walkway and ladder,removal and installation
Dolly - TM-5-3820-233-12-20029
Figure 2-11. Dolly air brake hook up, to prime mover.
Reinstallation After Movement
Controls and Instruments
Figure 2-16. Controls and instruments.
Section IV. OPERATION UNDER USUAL CONDITIONS
Stopping - TM-5-3820-233-12-20035
Section V. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-3820-233-12-20036
Operation in Extreme Heat - TM-5-3820-233-12-20037
Chapter 3. OPERATOR'S MAINTENANCE INSTRUCTIONS - TM-5-3820-233-12-20038
Section IV. TROUBLESHOOTING - TM-5-3820-233-12-20039
Section V. MAINTENANCE OF CRUSHING AND SCREENING UNIT
Figure 3-1. Secondary and primary fuel filter element, removal and replacement. - TM-5-3820-233-12-20041
Primary Fuel Filter Element - TM-5-3820-233-12-20042
Figure 3-2. Lubricating oil filter service.
By-Pass Oil Filter Element
Batteries - TM-5-3820-233-12-20045
Figure 3-4. Air cleaner service. - TM-5-3820-233-12-20046
Fuel Tank
Eccentric Shaft
Figure 3-8. Screens and frame, removal and installation. - TM-5-3820-233-12-20049
Inspection.
Figure 3-8. Screens and frame, removal and installation. - TM-5-3820-233-12-20051
Table 3-3. V-Belt Deflection.
Hopper Flop Gate
Figure 3-11. Flop gate handle.
Chapter 4. ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-3820-233-12-20055
Table 4-1. Preventive Maintenance Checks and Services - TM-5-3820-233-12-20056
Section VI. TROUBLESHOOTING - TM-5-3820-233-12-20057
Figure 4-1. Radio suppression components. - TM-5-3820-233-12-20058
Section VIII. MAINTENANCE OF ROLL CRUSHER UNIT
Figure 4-3. Fuel injector, removal and installation. - TM-5-3820-233-12-20060
Exhaust Valve Clearance Adjustment
Primary and Secondary Fuel Filter - TM-5-3820-233-12-20062
Fuel Tank, Lines and Fittings
Starting Aid
Air Cleaner
Lubrication System - TM-5-3820-233-12-20066
Oil Cooler - TM-5-3820-233-12-20067
By-Pass Lubricating Oil Filter
Thermostat - TM-5-3820-233-12-20069
Water Tubes, Hoses and Fittings
Engine Controls - TM-5-3820-233-12-20071
Fuel Pressure Switch - TM-5-3820-233-12-20072
Water Temperature Switch - TM-5-3820-233-12-20073
Sending Units - TM-5-3820-233-12-20074
Electrical System - TM-5-3820-233-12-20075
Figure 4-24. Generator regulator, removal and installation.
Starting Motor - TM-5-3820-233-12-20077
Figure 4-26. Starting motor, removal and installation.
Exhaust System
Figure 4-29. Muffler and pipe, removal and installation.
Side Panels and Hood - TM-5-3820-233-12-20081
Figure 4-30. Side panels and hood, removal and installation.
Figure 4-31. Side panels and hood assembly, exploded view
Power Take-off Clutch Adjustment
Clutch Controls-Power Take-Off
Figure 4-36. Conveyor belt cutting. - TM-5-3820-233-12-20086
Figure 4-38. Conveyor belt fastener installation.
Belt Tension Adjustment
Figure 4-40. Conveyor belt training. - TM-5-3820-233-12-20089
Belt Wiper - TM-5-3820-233-12-20090
Conveyor Pulley Lagging - TM-5-3820-233-12-20091
Figure 4-45. Position lagging.
V-Belts.
V-Belt Adjustment
Figure 4-50. Screen and side conveyor countershaft to rock conveyor drive V-belt adjustment.
Figure 4-52. Flywheel to elevating wheel and undercrusher.
Figure 4-53. Power take-off to main countershaft V-belt adjustment.
Figure 4-55. Lower countershaft to adjustable idler drive, V-belt adjustment.
Clutch Controls
Screen Drive V-Belt Idler
Rock Conveyor V-Belt Idler
Figure 4-61. Rock conveyor drive idler, removal and installation.
Roll Crusher Drive V-Belt Idler
Figure 4-64. Roll crusher idler, disassembly and reassembly.
Elevating Wheel
Vibrating Screen
Figure 4-68. Coil spring adjustment.
Support Springs
Compression Spring Adjustment.
Size of Feed
Figure 4-72. Screening unit, wheel, tire and brake assembly, removal and installation.
Secondary Screening Unit Air Brake System
Reservoir
V-Belt Guards
Walkway and Ladder - TM-5-3820-233-12-20115
Figure 4-77. Walkway and Iadder, removal and installation.
Stabilizing Jacks
Figure 4-79. Stabilizing jack, removal, disassembly, reassembly and installation.
Secondary Screening Unit Lights
Dolly - TM-5-3820-233-12-20120
Figure 4-82. Fifth wheel, removal, disassemble, reassembly and installation.
Pull Tongue, Safety Chain and Mud Flap
Figure 4-83. Dolly wheel, tire, and brake assembly, removal, d4tnsembly, reassembly and installations.
Figure 4-84. Dolly air brake system, electrical light and wiring harness, removal, disassembly, reassembly and installation.
Dolly Electrical Wiring Harness and Lights - TM-5-3820-233-12-20125
Appendix A: REFERENCES - TM-5-3820-233-12-20126
Appendix B: MAINTENANCE ALLOCATION CHART - TM-5-3820-233-12-20127
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3820-233-12-20128
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3820-233-12-20129
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3820-233-12-20130
Section II. MAINTENANCE ALLOCATION CHART (Cont) - TM-5-3820-233-12-20131
Appendix C: BASIC ISSUE ITEMS LIST - TM-5-3820-233-12-20132
Section II. BASIC ISSUE ITEMS - TM-5-3820-233-12-20133
Section III. MAINTENANCE AND OPERATING SUPPLIES - TM-5-3820-233-12-20134
TM-5-3820-233-12-2 Crusher Screening Unit Diesel Engine Driven Semitrailer Mounted 35-Ton per hour Capacity; Component of Crushing and Screening Plant Diesel Engine Driven Manual
