Chapter 1. INTRODUCTION - TM-5-3820-233-35-10004
Delivery Conveyor.
Specific Engine Nut and Bolt Torque Data.
Table 1. Engine Repair and Replacement Standards - TM-5-3820-233-35-10007
Table 1. Engine Repair and Replacement Standards --Continued - TM-5-3820-233-35-10008
Table 1. Engine Repair and Replacement Standards --Continued - TM-5-3820-233-35-10009
Table 1. Engine Repair and Replacement Standards --Continued - TM-5-3820-233-35-10010
Figure 1(1). Schematic wiring diagram
Figure 1(1). Schematic wiring diagram (Cont)
Figure 1 (3). Continued.
Chapter 2. GENERAL MAINTENANCE INSTRUCTIONS
Engine Lacks Power
Power-Take off Clutch Slips - TM-5-3820-233-35-10016
Power Unit - TM-5-3820-233-35-10017
Figure 2 (1). Power unit, removal and installation.
Figure 2 (3). Continued.
Figure 3 (1). Feeder and feeder hopper, removal and installation.
Figure 4 (1). Jaw order, removal and installation.
Figure 5. Speed reducer and conveyor head frame, removal and installation.
Figure 6 (2). Continued.
Chapter 3. ENGINE REPAIR INSTRUCTIONS - TM-5-3820-233-35-10024
Figure 7-2. Lock test.
Assembly of End Bell and Brush Holder Plate
Figure 7-3. Starting motor, explded view.
Inspection and Repair
Figure 8-2. Battery charging generator, exploded view.
Cleaning Contact Points.
Figure 9-2. Voltage and current regulator adjustments.
Figure 9-5. Suggested special testing harness no. 1 for electrical checking.
Radiator Assembly - TM-5-3820-233-35-10033
Water Pump - TM-5-3820-233-35-10034
Figure 11. Water pump, exploded view.
Hydraulic Governor and Governor Drive - TM-5-3820-233-35-10036
Figure 12. Hydraulic governor and governor drive, exploded view.
Blower and Blower Drive Assembly - TM-5-3820-233-35-10038
Figure 13. Fuel pump, exploded view.
Figure 14-1. Air inlet housing, blower drive assembly, removal and installation.
Figure 14-2. Air inlet housing, exploded view.
Figure 14-3. Blower drive, exploded view.
Figure 14-4. Blower,exploded view
Figure 14-4. Blower,exploded view (Cont)
Overspeed Governor
Section II. ENGlNE COMPONENTS
Fuel Injector - TM-5-3820-233-35-10047
Rocker Arms and shaft - TM-5-3820-233-35-10048
Figure 17. Fuel injector, exploded view.
Engine Oil Pan - TM-5-3820-233-35-10050
Figure 18-2. Roker arms and shaft, erploded view.
Lubricating Oil Pump and Pressure Regulator Assembly
Figure 19-2. Cylinder head, exploded view
Figure 19-3. Cylinder head tightening sequence.
Power Take-off Assembly
Flywheel and Flywheel Housing - TM-5-3820-233-35-10056
Figure 21-2 (1) Oil pump and pressure regulator, exploded view.
Crankshaft Pulley and Front Cover - TM-5-3820-233-35-10058
Figure 21-2 (2). Continued.
Fan Pulley and Hub Assembly - TM-5-3820-233-35-10060
Cleaning, Inspection, and Repair - TM-5-3820-233-35-10061
Camshaft ond Balance Shaft Assemblies
Figure 24-1. Flywheel, removal and installation.
Gear Train - TM-5-3820-233-35-10064
Figure 24-4. Initial bolt tightening sequence.
Figure 24-5. Final bolt tightening sequence.
Crankshaft and Main Bearings - TM-5-3820-233-35-10067
Figure 25-1 (1). Crankshaft pulley and front cover, removal and installation. - TM-5-3820-233-35-10068
Figure 25-1 (1). Crankshaft pulley and front cover, removal and installation. - TM-5-3820-233-35-10069
Cylinder Block - TM-5-3820-233-35-10070
Figure 26-2. Fan pulley and hub assembly, exploded view.
Figure 27-1. Balance weight cover and installation.
Figure 27-3 (1). Balance shaft and camsshaft, removal isntallation
Figure 27-4. Camshaft, balance shaft and idler gear assembly, exploded view.
Figure 28-1. Crankshaft and main bearings, removal and installation
Figure 28-1. Crankshaft and main bearings, removal
Chapter 4: JAW CRUSHER PLANT REPAIR INSTRUCTIONS
Figure 30-1. Feeder drive, removal disassembly.reassembly, and installaiton
Figure 30-1. Feeder drive, removal disassembly.reassembly, and installaiton (Cont)
Figure 30-2. Feeder clutch assemhly, exploded view.
Section II. FEEDER AND HOPPER
Feeder and Hopper
Figure 31-1 (1). Feeder and hopper, exploded view.
Figure 31-1 (1). Feeder and hopper, exploded view. (Cont) - TM-5-3820-233-35-10084
Figure 31-1 (1). Feeder and hopper, exploded view. (Cont) - TM-5-3820-233-35-10085
Section III. JAW CRUSHER
Figure 32-1. Jaw crusher, cross section view.
Jaw Crusher - TM-5-3820-233-35-10088
Figure 32-2 (1). 1524 Jaw crusher, exploded view.
Cleaning, Inspection, and Repair - TM-5-3820-233-35-10090
Figure 32-2 (1). 1524 Jaw crusher, exploded view. (Cont) - TM-5-3820-233-35-10091
Side beating reassembly
Figure 32-2 (1). 1524 Jaw crusher, exploded view. (Cont) - TM-5-3820-233-35-10093
Side beating reassembly (Cont)
Figure 32-2 (1). Flywheel and pulleys, removal and installation.
Tension Spring and Rod Reassembly.
Figure 32-4. Key plates and jaws, disassembly and reassembly.
Figure 32-6. Cover plate, removal and installation.
Figure 32-8. Side bearing grease seal, spacer and flinger, removal and installation.
Figure 32-11. Bearing and sleeve disassembly.
Figure 32-14. Pitman bearing and shaft, removal.
Figure 32-15. Pitman bearing collar reassembly.
Figure 32-17. Cleaning pitman bearings.
Figure 32-19. Pitman grease flinger installation.
Figure 32-23. Side bearing sleeve and lock nut reassembly
Figure 32-23. Side bearing sleeve and lock nut
Figure 33-2. Head pulley bearing assembly, exploded view.
Figure 33-3. Trough roll assembly, exploded view.
Figure 33-4. Return roll assembly, exploded view.
Figure 33-5. Impact roll assembly, exploded view.
Section V. CONVEYOR DRIVE
Speed Reducer Reassembly
Figure 34-1. Conveyor drive, removal disassembly, reassembly, and installation
Figure 34-1. Conveyor drive, removal disassembly, reassembly, and installation (Cont)
Figure 34-2. Speed reducer, exploded view.
Figure 34-3. Countershaft bearing assembly, exploded view.
Appendix A: REFERENCES - TM-5-3820-233-35-10117
Figure 33-1. Delivery comveyor, exploded view
TM-5-3820-233-35-1 Crusher Jaw Diesel Engine Driven Semitrailer Mounted 35 Ton Per Hour Capacity Component of Crushing and Screening Plant Diesel Engine Driven Manual
Delivery Conveyor.
Specific Engine Nut and Bolt Torque Data.
Table 1. Engine Repair and Replacement Standards - TM-5-3820-233-35-10007
Table 1. Engine Repair and Replacement Standards --Continued - TM-5-3820-233-35-10008
Table 1. Engine Repair and Replacement Standards --Continued - TM-5-3820-233-35-10009
Table 1. Engine Repair and Replacement Standards --Continued - TM-5-3820-233-35-10010
Figure 1(1). Schematic wiring diagram
Figure 1(1). Schematic wiring diagram (Cont)
Figure 1 (3). Continued.
Chapter 2. GENERAL MAINTENANCE INSTRUCTIONS
Engine Lacks Power
Power-Take off Clutch Slips - TM-5-3820-233-35-10016
Power Unit - TM-5-3820-233-35-10017
Figure 2 (1). Power unit, removal and installation.
Figure 2 (3). Continued.
Figure 3 (1). Feeder and feeder hopper, removal and installation.
Figure 4 (1). Jaw order, removal and installation.
Figure 5. Speed reducer and conveyor head frame, removal and installation.
Figure 6 (2). Continued.
Chapter 3. ENGINE REPAIR INSTRUCTIONS - TM-5-3820-233-35-10024
Figure 7-2. Lock test.
Assembly of End Bell and Brush Holder Plate
Figure 7-3. Starting motor, explded view.
Inspection and Repair
Figure 8-2. Battery charging generator, exploded view.
Cleaning Contact Points.
Figure 9-2. Voltage and current regulator adjustments.
Figure 9-5. Suggested special testing harness no. 1 for electrical checking.
Radiator Assembly - TM-5-3820-233-35-10033
Water Pump - TM-5-3820-233-35-10034
Figure 11. Water pump, exploded view.
Hydraulic Governor and Governor Drive - TM-5-3820-233-35-10036
Figure 12. Hydraulic governor and governor drive, exploded view.
Blower and Blower Drive Assembly - TM-5-3820-233-35-10038
Figure 13. Fuel pump, exploded view.
Figure 14-1. Air inlet housing, blower drive assembly, removal and installation.
Figure 14-2. Air inlet housing, exploded view.
Figure 14-3. Blower drive, exploded view.
Figure 14-4. Blower,exploded view
Figure 14-4. Blower,exploded view (Cont)
Overspeed Governor
Section II. ENGlNE COMPONENTS
Fuel Injector - TM-5-3820-233-35-10047
Rocker Arms and shaft - TM-5-3820-233-35-10048
Figure 17. Fuel injector, exploded view.
Engine Oil Pan - TM-5-3820-233-35-10050
Figure 18-2. Roker arms and shaft, erploded view.
Lubricating Oil Pump and Pressure Regulator Assembly
Figure 19-2. Cylinder head, exploded view
Figure 19-3. Cylinder head tightening sequence.
Power Take-off Assembly
Flywheel and Flywheel Housing - TM-5-3820-233-35-10056
Figure 21-2 (1) Oil pump and pressure regulator, exploded view.
Crankshaft Pulley and Front Cover - TM-5-3820-233-35-10058
Figure 21-2 (2). Continued.
Fan Pulley and Hub Assembly - TM-5-3820-233-35-10060
Cleaning, Inspection, and Repair - TM-5-3820-233-35-10061
Camshaft ond Balance Shaft Assemblies
Figure 24-1. Flywheel, removal and installation.
Gear Train - TM-5-3820-233-35-10064
Figure 24-4. Initial bolt tightening sequence.
Figure 24-5. Final bolt tightening sequence.
Crankshaft and Main Bearings - TM-5-3820-233-35-10067
Figure 25-1 (1). Crankshaft pulley and front cover, removal and installation. - TM-5-3820-233-35-10068
Figure 25-1 (1). Crankshaft pulley and front cover, removal and installation. - TM-5-3820-233-35-10069
Cylinder Block - TM-5-3820-233-35-10070
Figure 26-2. Fan pulley and hub assembly, exploded view.
Figure 27-1. Balance weight cover and installation.
Figure 27-3 (1). Balance shaft and camsshaft, removal isntallation
Figure 27-4. Camshaft, balance shaft and idler gear assembly, exploded view.
Figure 28-1. Crankshaft and main bearings, removal and installation
Figure 28-1. Crankshaft and main bearings, removal
Chapter 4: JAW CRUSHER PLANT REPAIR INSTRUCTIONS
Figure 30-1. Feeder drive, removal disassembly.reassembly, and installaiton
Figure 30-1. Feeder drive, removal disassembly.reassembly, and installaiton (Cont)
Figure 30-2. Feeder clutch assemhly, exploded view.
Section II. FEEDER AND HOPPER
Feeder and Hopper
Figure 31-1 (1). Feeder and hopper, exploded view.
Figure 31-1 (1). Feeder and hopper, exploded view. (Cont) - TM-5-3820-233-35-10084
Figure 31-1 (1). Feeder and hopper, exploded view. (Cont) - TM-5-3820-233-35-10085
Section III. JAW CRUSHER
Figure 32-1. Jaw crusher, cross section view.
Jaw Crusher - TM-5-3820-233-35-10088
Figure 32-2 (1). 1524 Jaw crusher, exploded view.
Cleaning, Inspection, and Repair - TM-5-3820-233-35-10090
Figure 32-2 (1). 1524 Jaw crusher, exploded view. (Cont) - TM-5-3820-233-35-10091
Side beating reassembly
Figure 32-2 (1). 1524 Jaw crusher, exploded view. (Cont) - TM-5-3820-233-35-10093
Side beating reassembly (Cont)
Figure 32-2 (1). Flywheel and pulleys, removal and installation.
Tension Spring and Rod Reassembly.
Figure 32-4. Key plates and jaws, disassembly and reassembly.
Figure 32-6. Cover plate, removal and installation.
Figure 32-8. Side bearing grease seal, spacer and flinger, removal and installation.
Figure 32-11. Bearing and sleeve disassembly.
Figure 32-14. Pitman bearing and shaft, removal.
Figure 32-15. Pitman bearing collar reassembly.
Figure 32-17. Cleaning pitman bearings.
Figure 32-19. Pitman grease flinger installation.
Figure 32-23. Side bearing sleeve and lock nut reassembly
Figure 32-23. Side bearing sleeve and lock nut
Figure 33-2. Head pulley bearing assembly, exploded view.
Figure 33-3. Trough roll assembly, exploded view.
Figure 33-4. Return roll assembly, exploded view.
Figure 33-5. Impact roll assembly, exploded view.
Section V. CONVEYOR DRIVE
Speed Reducer Reassembly
Figure 34-1. Conveyor drive, removal disassembly, reassembly, and installation
Figure 34-1. Conveyor drive, removal disassembly, reassembly, and installation (Cont)
Figure 34-2. Speed reducer, exploded view.
Figure 34-3. Countershaft bearing assembly, exploded view.
Appendix A: REFERENCES - TM-5-3820-233-35-10117
Figure 33-1. Delivery comveyor, exploded view
TM-5-3820-233-35-1 Crusher Jaw Diesel Engine Driven Semitrailer Mounted 35 Ton Per Hour Capacity Component of Crushing and Screening Plant Diesel Engine Driven Manual
