TM-5-3820-233-35-1 Crusher Jaw Diesel Engine Driven Semitrailer Mounted 35 Ton Per Hour Capacity Component of Crushing and Screening Plant Diesel Engine Driven Manual

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Chapter 1. INTRODUCTION - TM-5-3820-233-35-10004
Delivery Conveyor.
Specific Engine Nut and Bolt Torque Data.
Table 1. Engine Repair and Replacement Standards - TM-5-3820-233-35-10007
Table 1. Engine Repair and Replacement Standards --Continued - TM-5-3820-233-35-10008
Table 1. Engine Repair and Replacement Standards --Continued - TM-5-3820-233-35-10009
Table 1. Engine Repair and Replacement Standards --Continued - TM-5-3820-233-35-10010
Figure 1(1). Schematic wiring diagram
Figure 1(1). Schematic wiring diagram (Cont)
Figure 1 (3). Continued.
Chapter 2. GENERAL MAINTENANCE INSTRUCTIONS
Engine Lacks Power
Power-Take off Clutch Slips - TM-5-3820-233-35-10016
Power Unit - TM-5-3820-233-35-10017
Figure 2 (1). Power unit, removal and installation.
Figure 2 (3). Continued.
Figure 3 (1). Feeder and feeder hopper, removal and installation.
Figure 4 (1). Jaw order, removal and installation.
Figure 5. Speed reducer and conveyor head frame, removal and installation.
Figure 6 (2). Continued.
Chapter 3. ENGINE REPAIR INSTRUCTIONS - TM-5-3820-233-35-10024
Figure 7-2. Lock test.
Assembly of End Bell and Brush Holder Plate
Figure 7-3. Starting motor, explded view.
Inspection and Repair
Figure 8-2. Battery charging generator, exploded view.
Cleaning Contact Points.
Figure 9-2. Voltage and current regulator adjustments.
Figure 9-5. Suggested special testing harness no. 1 for electrical checking.
Radiator Assembly - TM-5-3820-233-35-10033
Water Pump - TM-5-3820-233-35-10034
Figure 11. Water pump, exploded view.
Hydraulic Governor and Governor Drive - TM-5-3820-233-35-10036
Figure 12. Hydraulic governor and governor drive, exploded view.
Blower and Blower Drive Assembly - TM-5-3820-233-35-10038
Figure 13. Fuel pump, exploded view.
Figure 14-1. Air inlet housing, blower drive assembly, removal and installation.
Figure 14-2. Air inlet housing, exploded view.
Figure 14-3. Blower drive, exploded view.
Figure 14-4. Blower,exploded view
Figure 14-4. Blower,exploded view (Cont)
Overspeed Governor
Section II. ENGlNE COMPONENTS
Fuel Injector - TM-5-3820-233-35-10047
Rocker Arms and shaft - TM-5-3820-233-35-10048
Figure 17. Fuel injector, exploded view.
Engine Oil Pan - TM-5-3820-233-35-10050
Figure 18-2. Roker arms and shaft, erploded view.
Lubricating Oil Pump and Pressure Regulator Assembly
Figure 19-2. Cylinder head, exploded view
Figure 19-3. Cylinder head tightening sequence.
Power Take-off Assembly
Flywheel and Flywheel Housing - TM-5-3820-233-35-10056
Figure 21-2 (1) Oil pump and pressure regulator, exploded view.
Crankshaft Pulley and Front Cover - TM-5-3820-233-35-10058
Figure 21-2 (2). Continued.
Fan Pulley and Hub Assembly - TM-5-3820-233-35-10060
Cleaning, Inspection, and Repair - TM-5-3820-233-35-10061
Camshaft ond Balance Shaft Assemblies
Figure 24-1. Flywheel, removal and installation.
Gear Train - TM-5-3820-233-35-10064
Figure 24-4. Initial bolt tightening sequence.
Figure 24-5. Final bolt tightening sequence.
Crankshaft and Main Bearings - TM-5-3820-233-35-10067
Figure 25-1 (1). Crankshaft pulley and front cover, removal and installation. - TM-5-3820-233-35-10068
Figure 25-1 (1). Crankshaft pulley and front cover, removal and installation. - TM-5-3820-233-35-10069
Cylinder Block - TM-5-3820-233-35-10070
Figure 26-2. Fan pulley and hub assembly, exploded view.
Figure 27-1. Balance weight cover and installation.
Figure 27-3 (1). Balance shaft and camsshaft, removal isntallation
Figure 27-4. Camshaft, balance shaft and idler gear assembly, exploded view.
Figure 28-1. Crankshaft and main bearings, removal and installation
Figure 28-1. Crankshaft and main bearings, removal
Chapter 4: JAW CRUSHER PLANT REPAIR INSTRUCTIONS
Figure 30-1. Feeder drive, removal disassembly.reassembly, and installaiton
Figure 30-1. Feeder drive, removal disassembly.reassembly, and installaiton (Cont)
Figure 30-2. Feeder clutch assemhly, exploded view.
Section II. FEEDER AND HOPPER
Feeder and Hopper
Figure 31-1 (1). Feeder and hopper, exploded view.
Figure 31-1 (1). Feeder and hopper, exploded view. (Cont) - TM-5-3820-233-35-10084
Figure 31-1 (1). Feeder and hopper, exploded view. (Cont) - TM-5-3820-233-35-10085
Section III. JAW CRUSHER
Figure 32-1. Jaw crusher, cross section view.
Jaw Crusher - TM-5-3820-233-35-10088
Figure 32-2 (1). 1524 Jaw crusher, exploded view.
Cleaning, Inspection, and Repair - TM-5-3820-233-35-10090
Figure 32-2 (1). 1524 Jaw crusher, exploded view. (Cont) - TM-5-3820-233-35-10091
Side beating reassembly
Figure 32-2 (1). 1524 Jaw crusher, exploded view. (Cont) - TM-5-3820-233-35-10093
Side beating reassembly (Cont)
Figure 32-2 (1). Flywheel and pulleys, removal and installation.
Tension Spring and Rod Reassembly.
Figure 32-4. Key plates and jaws, disassembly and reassembly.
Figure 32-6. Cover plate, removal and installation.
Figure 32-8. Side bearing grease seal, spacer and flinger, removal and installation.
Figure 32-11. Bearing and sleeve disassembly.
Figure 32-14. Pitman bearing and shaft, removal.
Figure 32-15. Pitman bearing collar reassembly.
Figure 32-17. Cleaning pitman bearings.
Figure 32-19. Pitman grease flinger installation.
Figure 32-23. Side bearing sleeve and lock nut reassembly
Figure 32-23. Side bearing sleeve and lock nut
Figure 33-2. Head pulley bearing assembly, exploded view.
Figure 33-3. Trough roll assembly, exploded view.
Figure 33-4. Return roll assembly, exploded view.
Figure 33-5. Impact roll assembly, exploded view.
Section V. CONVEYOR DRIVE
Speed Reducer Reassembly
Figure 34-1. Conveyor drive, removal disassembly, reassembly, and installation
Figure 34-1. Conveyor drive, removal disassembly, reassembly, and installation (Cont)
Figure 34-2. Speed reducer, exploded view.
Figure 34-3. Countershaft bearing assembly, exploded view.
Appendix A: REFERENCES - TM-5-3820-233-35-10117
Figure 33-1. Delivery comveyor, exploded view
TM-5-3820-233-35-1 Crusher Jaw Diesel Engine Driven Semitrailer Mounted 35 Ton Per Hour Capacity Component of Crushing and Screening Plant Diesel Engine Driven Manual

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