TM-5-3820-233-35-2 Crusher Screening Unit Diesel Engine Driven Semitrailer Mounted 35 Ton Per Hour Capacity Component of Crushing and Screening Plant Diesel Engine Manual

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Chapter 1. INTRODUCTION - TM-5-3820-233-35-20004
Standard Engine Nut and Bolt Torque Data.
Specific Engine Nut and Bolt Torque Data
Specific Engine Nut and Bolt Torque Data (Cont)
Table 1. Engine Repair and Replacement Standards - TM-5-3820-233-35-20008
Table 1. Engine Repair and Replacement Standards (Cont) - TM-5-3820-233-35-20009
Table 1. Engine Repair and Replacement Standards (Cont) - TM-5-3820-233-35-20010
Table 2. Secondary Crushing and Screening Plant Repair Replacement Standards
Figure 1 (1). Schematic wiring diagram.
Figure 1 (2). Schematic wiring diagram. (Cont)
Figure 1 (3). Schematic wiring diagram. (Cont)
Chapter 2. GENERAL MAINTENANCE INSTRUCTIONS
Table 4. Specially De8igned Tools and Equipment
Erratic Engine Operation
Power-Take Off Clutch Slips - TM-5-3820-233-35-20018
Rock and Sand Conveyors
Figure 4 (1). Rock conveyor, removal and installation
Elevating Wheel Assembly - TM-5-3820-233-35-20021
Figure 5. Sand conveyor, removal and installation.
Roll Crusher - TM-5-3820-233-35-20023
Figure 7 (1). Elevating wheel, removal and installation
Figure 8 (2). Vibrating screen, removal and installation
Figure 8 (3). Vibrating screen, removal and installation (Cont)
Figure 9 (1). Roll crusher removal and installation
Figure 9 (3). Roll crusher removal and installation (Cont)
Chapter 3. ENGINE REPAIR INSTRUCTIONS - TM-5-3820-233-35-20029
Disassembly.
Generator - Battery Charging
Figure 10-3. Starting motor, exploded view.
Figure 11-1. Connections for checking output on "B" circuit generators.
Testing.
Generator Regulator
Voltage Regulator
Current Regulator.
Radiator Assembly - TM-5-3820-233-35-20038
Water Pump - TM-5-3820-233-35-20039
Reassembly - TM-5-3820-233-35-20040
Hydraulic Governor and Governor Drive - TM-5-3820-233-35-20041
Figure 15. Hydraulic governor, exploded view.
Blower and Blower Drive Assembly - TM-5-3820-233-35-20043
Figure 16. Fuel pump, exploded view.
Reassembly - TM-5-3820-233-35-20045
Figure 17-2. Air inlet housing, exploded view.
Installation. - TM-5-3820-233-35-20047
Figure 17-4. Blower, exploded view.
Figure 17-4. Blower, exploded view. (Cont)
Figure 17-5. Timing blower rotors.
Section II. ENGINE COMPONENTS
Fuel Injector - TM-5-3820-233-35-20052
Rocker Arms and Shaft - TM-5-3820-233-35-20053
Figure 20. Fuel injector, exploded view.
Reassembly - TM-5-3820-233-35-20055
Engine Oil Pan - TM-5-3820-233-35-20056
Lubricating Oil Pu mp and Pressure Regulator Assembly
Figure 22-2. Cylinder head, exploded view.
Piston and Connecting Rod Assemblies
Cleaning, Inspection, and Repair - TM-5-3820-233-35-20060
Power Takeoff Assembly
Figure 24-2 (1). Oil pump and pressure regulator , exploded view.
Flywheel and Flywheel Housing - TM-5-3820-233-35-20063
Figure 24-2 (2). Oil pump and pressure regulator , exploded view. (Cont)
Crankshaft Pulley and Front Cover - TM-5-3820-233-35-20065
Fan Pulley and Hub Assembly - TM-5-3820-233-35-20066
Cleaning, Inspection, and Repair - TM-5-3820-233-35-20067
Camshaft and Balance Shaft Assemblies
Gear Train - TM-5-3820-233-35-20069
Figure 27-4. Initial bolt tightening sequence.
Figure 27-5. Final bolt tightening sequence.
Crankshaft and Main Bearings - TM-5-3820-233-35-20072
Figure 28-1 (1). Crankshaft pulley and front cover, removal and installation.
Cylinder Block - TM-5-3820-233-35-20074
Cleaning, Inspection, and Repair - TM-5-3820-233-35-20075
Figure 29--2. Fan pulley and lub assembly, exploded view.
Figure 30-1. Balance weight cover, removal and installation
Figure 30-3 (2) - Continued
Figure 30-4. Camshaft, balance shaft and idler gear assembly, exploded tow
Figure 31-1. Crankshaft and main bearing removal and installation.
Figure 32. Cylinder block, exploded view.
Chapter 4. CRUSHING AND SCREENING PLANT REPAIR INSTRUCTIONS
Figure 33-1. Rock and sand conveyor, exploded view.
Figure 33-2. Trough roll assembly, exploded view..
Figure 33-3. Return roll assembly, exploded view.
Section II. OVERHEAD CONVEYOR
Figure 34-2. Impact roll assembly, exploded view.
Figure 34-4. Head pulley bearing assembly.
Section Ill. ROCK AND SAND CONVEYOR DRIVES
Figure 35-2. Sand conveyor drive, exploded view.
Figure 35-3. Speed reducer, exploded view.
Rock Conveyor Drive
Figure 35-5. Gear box assembly, exploded view.
Figure 35-5 - Continued
Figure 36-1. Rock conveyor drive, removal and installation. - TM-5-3820-233-35-20095
Figure 36-1. Rock conveyor drive, removal and installation. - TM-5-3820-233-35-20096
Future 37-1. Screen and side conveyor drive countershaft assembly and clutch controls, exploded view.
Figure 37-2. Twin-disc clutch assembly, exploded view.
Section IV. OVERHEAD CONVEYOR DRIVE
Figure .18-2. Overhead conveyor drive, exploded view.
Section V. ELEVATING WHEEL
Installation. - TM-5-3820-233-35-20102
Figure 39-2. Elevating wheel assembly, exploded view.
Figure 39-2. Elevating wheel assembly, exploded view. (Cont)
Figure 39-3. Sprocket idler bearing assembly, exploded view.
Section VI. VIBRATING SCREEN AND VIBRATOR UNIT
Vibrator Unit
Figure 40-1. Vibrating screen assembly.
Figure 40-2. Screen box assembly, exploded view.
Driven Shaft Bearing Installation.
Figure 40-3. Underslung vibrator unit, exploded view.
Bearing Installation (Gear Side).
Figure 40-4. Screen hopper assembly, exploded view.
Figure 40-5. Vibrator unit.
Figure 40-7. Gear removal
Figure 40-9. Gear installation and timing.
Section VII. SCREEN DRIVE COUNTERSHAFT
Figure 41-1. Screen drive countershaft, exploded view.
Section VllI. ROLL CRUSHER
Roll Crusher - TM-5-3820-233-35-20120
Figure 42-1 (1). Roll crusher, exploded view.
Roll Shell Disassembly.
Figure 42-1 (2). Roll crusher, exploded view. (Cont) - TM-5-3820-233-35-20123
Figure 42-1 (2). Roll crusher, exploded view. (Cont) - TM-5-3820-233-35-20124
Figure 42-1 (5). Roll crusher, exploded view. (Cont)
Figure 42-2. Spur gear removal.
Figure 42-4. Finger gear removal.
Cleaning, Inspection. and Repair.
Roll Shell Reassembly.
Figure 42-8. Shaft and spider assembly.
Roll Shaft Bearing Reassembly.
Figure 42-11. Roll shells.
Figure 42-12. Spur and pinion gear alinement.
Figure 42-15. Measuring gear clearance and backlash.
Finger Gear Reassembly
Section IX. UNDERCRUSHER CONVEYOR
Figure 43-1. Undercrusher conveyor exploded view.
Figure 43-1-Continued.
Reassembly and Installation.
Gear Box Reassembly.
Figure 44-1. Undercrusher conveyor and elevating wheel drive, exploded view.
Figure 44-1-Continued.
Figure 44-2. Speed reducer, exploded view.
Figure 44-3. Gear box assembly, disassembly and reassembly.
Section XI. MAIN COUNTERSHAFT
Figure 45-1. Main countershaft assembly, exploded view.
Figure 45-2. Main countershaft bearing assembly, exploded view.
Appendix A: REFERENCES - TM-5-3820-233-35-20148
Figure 34-1. Overhead conveyor, exploded view.
TM-5-3820-233-35-2 Crusher Screening Unit Diesel Engine Driven Semitrailer Mounted 35 Ton Per Hour Capacity Component of Crushing and Screening Plant Diesel Engine Manual

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