Chapter 1. INTRODUCTION - TM-5-3820-233-35-20004
Standard Engine Nut and Bolt Torque Data.
Specific Engine Nut and Bolt Torque Data
Specific Engine Nut and Bolt Torque Data (Cont)
Table 1. Engine Repair and Replacement Standards - TM-5-3820-233-35-20008
Table 1. Engine Repair and Replacement Standards (Cont) - TM-5-3820-233-35-20009
Table 1. Engine Repair and Replacement Standards (Cont) - TM-5-3820-233-35-20010
Table 2. Secondary Crushing and Screening Plant Repair Replacement Standards
Figure 1 (1). Schematic wiring diagram.
Figure 1 (2). Schematic wiring diagram. (Cont)
Figure 1 (3). Schematic wiring diagram. (Cont)
Chapter 2. GENERAL MAINTENANCE INSTRUCTIONS
Table 4. Specially De8igned Tools and Equipment
Erratic Engine Operation
Power-Take Off Clutch Slips - TM-5-3820-233-35-20018
Rock and Sand Conveyors
Figure 4 (1). Rock conveyor, removal and installation
Elevating Wheel Assembly - TM-5-3820-233-35-20021
Figure 5. Sand conveyor, removal and installation.
Roll Crusher - TM-5-3820-233-35-20023
Figure 7 (1). Elevating wheel, removal and installation
Figure 8 (2). Vibrating screen, removal and installation
Figure 8 (3). Vibrating screen, removal and installation (Cont)
Figure 9 (1). Roll crusher removal and installation
Figure 9 (3). Roll crusher removal and installation (Cont)
Chapter 3. ENGINE REPAIR INSTRUCTIONS - TM-5-3820-233-35-20029
Disassembly.
Generator - Battery Charging
Figure 10-3. Starting motor, exploded view.
Figure 11-1. Connections for checking output on "B" circuit generators.
Testing.
Generator Regulator
Voltage Regulator
Current Regulator.
Radiator Assembly - TM-5-3820-233-35-20038
Water Pump - TM-5-3820-233-35-20039
Reassembly - TM-5-3820-233-35-20040
Hydraulic Governor and Governor Drive - TM-5-3820-233-35-20041
Figure 15. Hydraulic governor, exploded view.
Blower and Blower Drive Assembly - TM-5-3820-233-35-20043
Figure 16. Fuel pump, exploded view.
Reassembly - TM-5-3820-233-35-20045
Figure 17-2. Air inlet housing, exploded view.
Installation. - TM-5-3820-233-35-20047
Figure 17-4. Blower, exploded view.
Figure 17-4. Blower, exploded view. (Cont)
Figure 17-5. Timing blower rotors.
Section II. ENGINE COMPONENTS
Fuel Injector - TM-5-3820-233-35-20052
Rocker Arms and Shaft - TM-5-3820-233-35-20053
Figure 20. Fuel injector, exploded view.
Reassembly - TM-5-3820-233-35-20055
Engine Oil Pan - TM-5-3820-233-35-20056
Lubricating Oil Pu mp and Pressure Regulator Assembly
Figure 22-2. Cylinder head, exploded view.
Piston and Connecting Rod Assemblies
Cleaning, Inspection, and Repair - TM-5-3820-233-35-20060
Power Takeoff Assembly
Figure 24-2 (1). Oil pump and pressure regulator , exploded view.
Flywheel and Flywheel Housing - TM-5-3820-233-35-20063
Figure 24-2 (2). Oil pump and pressure regulator , exploded view. (Cont)
Crankshaft Pulley and Front Cover - TM-5-3820-233-35-20065
Fan Pulley and Hub Assembly - TM-5-3820-233-35-20066
Cleaning, Inspection, and Repair - TM-5-3820-233-35-20067
Camshaft and Balance Shaft Assemblies
Gear Train - TM-5-3820-233-35-20069
Figure 27-4. Initial bolt tightening sequence.
Figure 27-5. Final bolt tightening sequence.
Crankshaft and Main Bearings - TM-5-3820-233-35-20072
Figure 28-1 (1). Crankshaft pulley and front cover, removal and installation.
Cylinder Block - TM-5-3820-233-35-20074
Cleaning, Inspection, and Repair - TM-5-3820-233-35-20075
Figure 29--2. Fan pulley and lub assembly, exploded view.
Figure 30-1. Balance weight cover, removal and installation
Figure 30-3 (2) - Continued
Figure 30-4. Camshaft, balance shaft and idler gear assembly, exploded tow
Figure 31-1. Crankshaft and main bearing removal and installation.
Figure 32. Cylinder block, exploded view.
Chapter 4. CRUSHING AND SCREENING PLANT REPAIR INSTRUCTIONS
Figure 33-1. Rock and sand conveyor, exploded view.
Figure 33-2. Trough roll assembly, exploded view..
Figure 33-3. Return roll assembly, exploded view.
Section II. OVERHEAD CONVEYOR
Figure 34-2. Impact roll assembly, exploded view.
Figure 34-4. Head pulley bearing assembly.
Section Ill. ROCK AND SAND CONVEYOR DRIVES
Figure 35-2. Sand conveyor drive, exploded view.
Figure 35-3. Speed reducer, exploded view.
Rock Conveyor Drive
Figure 35-5. Gear box assembly, exploded view.
Figure 35-5 - Continued
Figure 36-1. Rock conveyor drive, removal and installation. - TM-5-3820-233-35-20095
Figure 36-1. Rock conveyor drive, removal and installation. - TM-5-3820-233-35-20096
Future 37-1. Screen and side conveyor drive countershaft assembly and clutch controls, exploded view.
Figure 37-2. Twin-disc clutch assembly, exploded view.
Section IV. OVERHEAD CONVEYOR DRIVE
Figure .18-2. Overhead conveyor drive, exploded view.
Section V. ELEVATING WHEEL
Installation. - TM-5-3820-233-35-20102
Figure 39-2. Elevating wheel assembly, exploded view.
Figure 39-2. Elevating wheel assembly, exploded view. (Cont)
Figure 39-3. Sprocket idler bearing assembly, exploded view.
Section VI. VIBRATING SCREEN AND VIBRATOR UNIT
Vibrator Unit
Figure 40-1. Vibrating screen assembly.
Figure 40-2. Screen box assembly, exploded view.
Driven Shaft Bearing Installation.
Figure 40-3. Underslung vibrator unit, exploded view.
Bearing Installation (Gear Side).
Figure 40-4. Screen hopper assembly, exploded view.
Figure 40-5. Vibrator unit.
Figure 40-7. Gear removal
Figure 40-9. Gear installation and timing.
Section VII. SCREEN DRIVE COUNTERSHAFT
Figure 41-1. Screen drive countershaft, exploded view.
Section VllI. ROLL CRUSHER
Roll Crusher - TM-5-3820-233-35-20120
Figure 42-1 (1). Roll crusher, exploded view.
Roll Shell Disassembly.
Figure 42-1 (2). Roll crusher, exploded view. (Cont) - TM-5-3820-233-35-20123
Figure 42-1 (2). Roll crusher, exploded view. (Cont) - TM-5-3820-233-35-20124
Figure 42-1 (5). Roll crusher, exploded view. (Cont)
Figure 42-2. Spur gear removal.
Figure 42-4. Finger gear removal.
Cleaning, Inspection. and Repair.
Roll Shell Reassembly.
Figure 42-8. Shaft and spider assembly.
Roll Shaft Bearing Reassembly.
Figure 42-11. Roll shells.
Figure 42-12. Spur and pinion gear alinement.
Figure 42-15. Measuring gear clearance and backlash.
Finger Gear Reassembly
Section IX. UNDERCRUSHER CONVEYOR
Figure 43-1. Undercrusher conveyor exploded view.
Figure 43-1-Continued.
Reassembly and Installation.
Gear Box Reassembly.
Figure 44-1. Undercrusher conveyor and elevating wheel drive, exploded view.
Figure 44-1-Continued.
Figure 44-2. Speed reducer, exploded view.
Figure 44-3. Gear box assembly, disassembly and reassembly.
Section XI. MAIN COUNTERSHAFT
Figure 45-1. Main countershaft assembly, exploded view.
Figure 45-2. Main countershaft bearing assembly, exploded view.
Appendix A: REFERENCES - TM-5-3820-233-35-20148
Figure 34-1. Overhead conveyor, exploded view.
TM-5-3820-233-35-2 Crusher Screening Unit Diesel Engine Driven Semitrailer Mounted 35 Ton Per Hour Capacity Component of Crushing and Screening Plant Diesel Engine Manual
Standard Engine Nut and Bolt Torque Data.
Specific Engine Nut and Bolt Torque Data
Specific Engine Nut and Bolt Torque Data (Cont)
Table 1. Engine Repair and Replacement Standards - TM-5-3820-233-35-20008
Table 1. Engine Repair and Replacement Standards (Cont) - TM-5-3820-233-35-20009
Table 1. Engine Repair and Replacement Standards (Cont) - TM-5-3820-233-35-20010
Table 2. Secondary Crushing and Screening Plant Repair Replacement Standards
Figure 1 (1). Schematic wiring diagram.
Figure 1 (2). Schematic wiring diagram. (Cont)
Figure 1 (3). Schematic wiring diagram. (Cont)
Chapter 2. GENERAL MAINTENANCE INSTRUCTIONS
Table 4. Specially De8igned Tools and Equipment
Erratic Engine Operation
Power-Take Off Clutch Slips - TM-5-3820-233-35-20018
Rock and Sand Conveyors
Figure 4 (1). Rock conveyor, removal and installation
Elevating Wheel Assembly - TM-5-3820-233-35-20021
Figure 5. Sand conveyor, removal and installation.
Roll Crusher - TM-5-3820-233-35-20023
Figure 7 (1). Elevating wheel, removal and installation
Figure 8 (2). Vibrating screen, removal and installation
Figure 8 (3). Vibrating screen, removal and installation (Cont)
Figure 9 (1). Roll crusher removal and installation
Figure 9 (3). Roll crusher removal and installation (Cont)
Chapter 3. ENGINE REPAIR INSTRUCTIONS - TM-5-3820-233-35-20029
Disassembly.
Generator - Battery Charging
Figure 10-3. Starting motor, exploded view.
Figure 11-1. Connections for checking output on "B" circuit generators.
Testing.
Generator Regulator
Voltage Regulator
Current Regulator.
Radiator Assembly - TM-5-3820-233-35-20038
Water Pump - TM-5-3820-233-35-20039
Reassembly - TM-5-3820-233-35-20040
Hydraulic Governor and Governor Drive - TM-5-3820-233-35-20041
Figure 15. Hydraulic governor, exploded view.
Blower and Blower Drive Assembly - TM-5-3820-233-35-20043
Figure 16. Fuel pump, exploded view.
Reassembly - TM-5-3820-233-35-20045
Figure 17-2. Air inlet housing, exploded view.
Installation. - TM-5-3820-233-35-20047
Figure 17-4. Blower, exploded view.
Figure 17-4. Blower, exploded view. (Cont)
Figure 17-5. Timing blower rotors.
Section II. ENGINE COMPONENTS
Fuel Injector - TM-5-3820-233-35-20052
Rocker Arms and Shaft - TM-5-3820-233-35-20053
Figure 20. Fuel injector, exploded view.
Reassembly - TM-5-3820-233-35-20055
Engine Oil Pan - TM-5-3820-233-35-20056
Lubricating Oil Pu mp and Pressure Regulator Assembly
Figure 22-2. Cylinder head, exploded view.
Piston and Connecting Rod Assemblies
Cleaning, Inspection, and Repair - TM-5-3820-233-35-20060
Power Takeoff Assembly
Figure 24-2 (1). Oil pump and pressure regulator , exploded view.
Flywheel and Flywheel Housing - TM-5-3820-233-35-20063
Figure 24-2 (2). Oil pump and pressure regulator , exploded view. (Cont)
Crankshaft Pulley and Front Cover - TM-5-3820-233-35-20065
Fan Pulley and Hub Assembly - TM-5-3820-233-35-20066
Cleaning, Inspection, and Repair - TM-5-3820-233-35-20067
Camshaft and Balance Shaft Assemblies
Gear Train - TM-5-3820-233-35-20069
Figure 27-4. Initial bolt tightening sequence.
Figure 27-5. Final bolt tightening sequence.
Crankshaft and Main Bearings - TM-5-3820-233-35-20072
Figure 28-1 (1). Crankshaft pulley and front cover, removal and installation.
Cylinder Block - TM-5-3820-233-35-20074
Cleaning, Inspection, and Repair - TM-5-3820-233-35-20075
Figure 29--2. Fan pulley and lub assembly, exploded view.
Figure 30-1. Balance weight cover, removal and installation
Figure 30-3 (2) - Continued
Figure 30-4. Camshaft, balance shaft and idler gear assembly, exploded tow
Figure 31-1. Crankshaft and main bearing removal and installation.
Figure 32. Cylinder block, exploded view.
Chapter 4. CRUSHING AND SCREENING PLANT REPAIR INSTRUCTIONS
Figure 33-1. Rock and sand conveyor, exploded view.
Figure 33-2. Trough roll assembly, exploded view..
Figure 33-3. Return roll assembly, exploded view.
Section II. OVERHEAD CONVEYOR
Figure 34-2. Impact roll assembly, exploded view.
Figure 34-4. Head pulley bearing assembly.
Section Ill. ROCK AND SAND CONVEYOR DRIVES
Figure 35-2. Sand conveyor drive, exploded view.
Figure 35-3. Speed reducer, exploded view.
Rock Conveyor Drive
Figure 35-5. Gear box assembly, exploded view.
Figure 35-5 - Continued
Figure 36-1. Rock conveyor drive, removal and installation. - TM-5-3820-233-35-20095
Figure 36-1. Rock conveyor drive, removal and installation. - TM-5-3820-233-35-20096
Future 37-1. Screen and side conveyor drive countershaft assembly and clutch controls, exploded view.
Figure 37-2. Twin-disc clutch assembly, exploded view.
Section IV. OVERHEAD CONVEYOR DRIVE
Figure .18-2. Overhead conveyor drive, exploded view.
Section V. ELEVATING WHEEL
Installation. - TM-5-3820-233-35-20102
Figure 39-2. Elevating wheel assembly, exploded view.
Figure 39-2. Elevating wheel assembly, exploded view. (Cont)
Figure 39-3. Sprocket idler bearing assembly, exploded view.
Section VI. VIBRATING SCREEN AND VIBRATOR UNIT
Vibrator Unit
Figure 40-1. Vibrating screen assembly.
Figure 40-2. Screen box assembly, exploded view.
Driven Shaft Bearing Installation.
Figure 40-3. Underslung vibrator unit, exploded view.
Bearing Installation (Gear Side).
Figure 40-4. Screen hopper assembly, exploded view.
Figure 40-5. Vibrator unit.
Figure 40-7. Gear removal
Figure 40-9. Gear installation and timing.
Section VII. SCREEN DRIVE COUNTERSHAFT
Figure 41-1. Screen drive countershaft, exploded view.
Section VllI. ROLL CRUSHER
Roll Crusher - TM-5-3820-233-35-20120
Figure 42-1 (1). Roll crusher, exploded view.
Roll Shell Disassembly.
Figure 42-1 (2). Roll crusher, exploded view. (Cont) - TM-5-3820-233-35-20123
Figure 42-1 (2). Roll crusher, exploded view. (Cont) - TM-5-3820-233-35-20124
Figure 42-1 (5). Roll crusher, exploded view. (Cont)
Figure 42-2. Spur gear removal.
Figure 42-4. Finger gear removal.
Cleaning, Inspection. and Repair.
Roll Shell Reassembly.
Figure 42-8. Shaft and spider assembly.
Roll Shaft Bearing Reassembly.
Figure 42-11. Roll shells.
Figure 42-12. Spur and pinion gear alinement.
Figure 42-15. Measuring gear clearance and backlash.
Finger Gear Reassembly
Section IX. UNDERCRUSHER CONVEYOR
Figure 43-1. Undercrusher conveyor exploded view.
Figure 43-1-Continued.
Reassembly and Installation.
Gear Box Reassembly.
Figure 44-1. Undercrusher conveyor and elevating wheel drive, exploded view.
Figure 44-1-Continued.
Figure 44-2. Speed reducer, exploded view.
Figure 44-3. Gear box assembly, disassembly and reassembly.
Section XI. MAIN COUNTERSHAFT
Figure 45-1. Main countershaft assembly, exploded view.
Figure 45-2. Main countershaft bearing assembly, exploded view.
Appendix A: REFERENCES - TM-5-3820-233-35-20148
Figure 34-1. Overhead conveyor, exploded view.
TM-5-3820-233-35-2 Crusher Screening Unit Diesel Engine Driven Semitrailer Mounted 35 Ton Per Hour Capacity Component of Crushing and Screening Plant Diesel Engine Manual
