Gear cover capscrews------------80-90 ft-lb
Nut, torque screw----------26 in.-lb
Water pump capacrews--------80-90 ft.-lb
Screw, positioning------------26-30 in.-lb
Oil pan capscrews----------------25-30 ft-lb
Stud, guide-------------------110-116 in.-lb
Camshaft nut---------------------120-130 ft-lb
Nut, pivot shaft retainer----20-26 in.-lb
Injector nozzle screws----------14-16 ft-lb
S c r e w , adjusting lever 35-40 in.-lb
Injector capnuts-------------------60-65 ft-lb
retaining.
Energy cell-------------------------35-40 ft-lb
Cap and Alter assembly----240 in.-lb
Injection pump :
Screw, camlocating---------420 in.-lb (inch-pound)
l. Time Standards. Table 1 lists the number
Screw, timing line cover 15-20 in.-lb
of man-hours required under normal conditions
Rotor, transfer pump--------85-90 in.-lb
t o perform the indicated maintenance and re-
Screw, head locking-------------360 in.-lb
p a i r for the roll crusher. The times listed are
Screw, fuel line,
360 in.-lb
connector.
n o t intended to be rigid standards. Under ad-
Screws, head locating-----------450 in.-lb
verse conditions, the operations will take longer;
Plug, end plate----------------360 in.-lb
b u t under ideal conditions with highly skilled
Screw, end plate-------------25-30 in.-lb
m e c h a n i c s , most of the operations can be ac-
Plug, end plate pipe
360 in.-lb maximum
complished in considerably less time.
(tighten to seal only).
Lubrication and service
Man-hours
01 ENGINE
0100 Engine Assembly
Engine, diesel ------------------------------------------------------------------------------------------
0.7
(Drain cankcase and refill to proper level.)
0106 Engine Lubrication System
Filter assembly, oil -----------------------------------------------------------------------------------
0.4
(Remove cover, discard element and gasket, clean filter body, install
new element and gasket and replace cover.)
Breather --------------------------------------------------------------------------------------------
0.2
(Remove up, clean, dry and replace.)
02 CLUTCH ASSEMBLY
0200 clutch Assembly
Clutch assembly --------------------------------------------------------------------------------
0.1
(Clean lubrication points and lubricate.)
03 FUEL SYSTEM
0304 Air Cleaner
Air cleaner assembly --------------------------------------------------------------------------------
0.3
(Clean cup and replace filter element.)
0806 Tanks, Lines, Fittings
Tank, fuel -----------------------------------------------------------------------------------------
0.3
(Bemove cap, replenish fuel, replace capsule.)
0309 Fuel Filters
Filter assembly --------------------------------------------------------------------------------------------------
0.4
(Drain filters and replace elements.)
0311 Engine Starting Aids
Starting aid, ether ------------------------------------------------------------------------------------
0.1
(Install and puncture ether capsule.)
05 COOLING SYSTEM
0501 Radiator
Radiator assembly ------------------------------------------------------------------------------------
0.4
(Drain and refill radiator.)
MO4 Water Pump
Pump assembly, water -------------------------------------------------------------------------
0.1
(Clean lubrication fitting and lubricate.)
06 ELECTRICAL SYSTEM
0603 Starting Motor
Starter assembly --------------------------------------------------------------------------------------
0.1
(Clean lubrication points and lubricate.)
AGO 8496A
5
