Maintenance Manual For Crusher, Roll: Diesel And Electric Driven, Pneumatic Tires, 75 Ton Per Hour - Vol2

CHAPTER 1. INTRODUCTION
Tabulated Data
Difference in Models
Difference in Models - Continued
Figure 2. Blocking and tiedown, removal.
Figure 3. Unloading ramp.
Figure 4. Unloading jaw crusher with lifting device.
Table 1. Freezing Points, Composition, and Specific Gravities of Military Antifreeze Materials
Figure 5. Fuel pump, filters, and lines.
Figure 6. Batteries and cables, installation and removal.
Figure 7. Muffler and rain cap, installation.
GENERAL MAINTENANCE INSTRUCTIONS
Quarterly Preventive Maintenance Services
Figure 8. Quarterly preventive maintenance services.
Figure 8. Quarterly preventive maintenance services. - Continued
Figure 8. Quarterly preventive maintenance services. - Continued
Figure 8. Quarterly preventive maintenance services. - Continued
Section IV. TROUBLESHOOTING
Section IV. TROUBLESHOOTING - Continued
Section IV. TROUBLESHOOTING - Continued
Section V. FIELD EXPEDIENT REPAIRS
Figure 9. Radio interference suppression components.
Figure 10. Engine clutch levers, removal and installation.
Figure 11. Throttle control cables and tachometer drive, removal and installation.
Figure 12. Instrument panel, rear view.
Figure 13. Tachometer drive, exploded view.
Figure 14. Fuel gage, removal and installation.
Figure 15. Fuel primer and fuel filters, removal and installation.
Figure 16. Air cleaner indicator, removal and installation.
Figure 17. Hand cranking assembly, removal and installation.
Section II. FUEL SYSTEM
Figure 19. Air cleaner and pipe, removal and installation.
Figure 20. Air cleaners, exploded view.
Figure 20. Air cleaners, exploded view. - Continued
Figure 21. Intake manifolds and fuel injectors, removal and installation.
Figure 22. Ether starting aids and bracket, removal and installation.
Figure 23. Fuel tank and bracket, removal and installation.
Figure 24. Fuel injector pump fuel lines, removal and installation.
Section III. ENGINE LUBRICATION SYSTEM
Figure 26. Oil cooler bypass valve, removal and installation.
Figure 27. Oil cooler, removal and installation.
Figure 28. Exhaust pipe and manifolds, removal and installation.
Section V. ENGINE ELECTRICAL SYSTEM
Figure 29. Battery box, removal and installation.
Figure 30. Battery box, exploded view.
Figure 31. Battery charging receptacle, removal and installation.
Figure 33. Generator regulator adjustment and test wiring diagram.
Figure 33. Generator regulator adjustment and test wiring diagram. - Continued
Figure 33. Generator regulator adjustment and test wiring diagram. - Continued
Figure 33. Generator regulator adjustment and test wiring diagram. - Continued
Figure 33. Generator regulator adjustment and test wiring diagram. - Continued
Battery Generator Indicator
Figure 34. Generator and mounting bracket, removal and installation.
Figure 36. Starter, solenoid, and cover band, removal and installation.
Figure 37. Starter brush replacement.
Figure 38. Gages and switch, removal and installation.
Figure 39. Oil pressure gage sending unit, removal and installation.
Figure 41. Overspeed governor, removal and installation.
Figure 42. Safety switch, water temperature sending unit and warning lights, removal and installation.
Section VI. ENGINE HOUSING
Figure 43. Drain lines, removal and installation.
Figure 44. Door, removal and installation
Figure 45. Engine housing removal and installation.
Figure 46. Valve covers and breather, removal and installation
Section VIII. ENGINE COOLING SYSTEM
Figure 48. Fan belts and guard, removal and installation.
Figure 49. Fan and water pump, removal and installation.
Figure 50. Radiator shroud, removal and installation.
Figure 51. Thermostat and housing, installed view.
CHAPTER 5. DOLLY MAINTENANCE INSTRUCTIONS
Figure 53. Tail and blackout light and dolly electrical leads, removal and installation.
Figure 53. Tail and blackout light and dolly electrical leads, removal and installation. - Continued
Section II. DOLLY ASSEMBLY
Figure 55. Fifth wheel and dolly assembly, removal and installation.
Figure 56. Fifth wheel, exploded view.
Figure 57. Dolly wheel, removal and installation
Figure 58. Wheel bearing and hub assembly, exploded view.
Figure 59. Drawbar, air hose, fittings safety chain, and lunette, removal and installation.
Figure 59. Drawbar, air hose, fittings safety chain, and lunette, removal and installation - Continued
CHAPTER 6. CRUSHER MAINTENANCE INSTRUCTIONS
Figure 60. Clearance light and electrical conduit, removal and installation.
Figure 61. Clearance light, exploded view.
Figure 62. Pan feeder motor and belts, removal and installation.
Figure 63. Scalper vibrator screen drive motor and belts, removal and installation.
Figure 64. Magnetic starter, removal and installation
Figure 65. Pushbutton controls, removal and installation.
Section II. HYDRAULIC SYSTEM
Figure 66. Hydraulic hose, pump, and valve, installed view
Figure 67. Hydraulic pump and valve, exploded view.
Figure 68. Hydraulic tank and bracket, installed view.
Figure 70. Air brake chamber, installed view.
Figure 70. Air brake chamber, installed view - Continued
Figure 71. Relay valve, installed view.
Figure 72. Air filter, installed view.
Figure 73. Air Tank, removal and installation.
Figure 74. Couplings and hoses, removal and installation.
Figure 75. Pan feeder apron, removal and installation.
Figure 76. Scalper vibrating screen sheave and balance wheel, removal and installation.
Figure 77. Scalper vibrating screen rubber deflectors, removal and installation.
Figure 78. Grizzly bars, removal and installation.
Figure 80. Diverter box and coarse chute, removal and installation.
Figure 81. Diverter box, chutes, and gate, exploded view.
Section VI. CRUSHER UNIT ASSEMBLY
Figure 82. Drive belt guard assembly, removal and installation.
Figure 83. Drive belts, adjustment.
Figure 84. Tension spring and gear box covers, removal and installation.
Figure 85. Main conveyor belt, adjustment.
Impact Roller Assemblies
Figure 86. Main discharge conveyor drive gear reducer and sheave assembly, removal and installation.
Figure 86. Main discharge conveyor drive gear reducer and sheave assembly, removal and installation - Continued
Figure 87. Head belt scraper assembly, removal and installation.
Figure 88. Head belt scraper assembly, exploded view.
Figure 89. Tail scraper assembly, removal and installation.
Figure 89. Tail scraper assembly, exploded view.
Figure 91. Impact roller assemblies, removal and installation.
Figure 92. Impact roller assemblies, exploded view.
Figure 95. Return roller assembly, removal and installation.
Section VIII. FRAME ASSEMBLY
Figure 97. Leveling jacks and support, removal and installation.
Figure 98. Pintle hook and bracket, removal and installation.
Figure 99. Pintle hook, exploded view.
Figure 100. Toolbox, removal, and installation.
Figure 101. Power cable reel assembly, removal and installation.
Figure 102. Power cable reel assembly, exploded view.
Figure 102. Power cable reel assembly, exploded view. - Continued
Figure 103. Ladders and platforms, removal and installation.
Figure 103. Ladders and platforms, removal and installation. - Continued
Figure 103. Ladders and platforms, removal and installation. - Continued
Figure 103. Ladders and platforms, removal and installation. - Continued
Figure 103. Ladders and platforms, removal and installation. - Continued
Figure 103. Ladders and platforms, removal and installation. - Continued
Section IX. REAR WHEELS, TIRES, AND BRAKE ASSEMBLY
Figure 104. Slack adjuster removal, installation, and adjustment.
Figure 105. Brake assembly, removal and installation.
Section I. SHIPMENT WITHIN ZONE OF INTERIOR
Loading Jaw Crusher for Shipment
Inspection and Maintenance of Jaw Crusher in Storage
REFERENCES
REFERENCES - Continued
MAINTENANCE ALLOCATION CHART
MAINTENANCE ALLOCATION CHART
MAINTENANCE ALLOCATION CHART - Continued
MAINTENANCE ALLOCATION CHART - Continued
MAINTENANCE ALLOCATION CHART - Continued
MAINTENANCE ALLOCATION CHART - Continued
MAINTENANCE ALLOCATION CHART - Continued
MAINTENANCE ALLOCATION CHART - Continued
MAINTENANCE ALLOCATION CHART - Continued
MAINTENANCE ALLOCATION CHART - Continued
MAINTENANCE ALLOCATION CHART - Continued

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