kHYDRAULIC TANK ASSEMBLY
HYDRAULIC TANK ASSEMBLY - Continued
DOZER ASSEMBLY
DOZER ASSEMBLY - Continued
FRAME ATTACHMENTS
FRAME ATTACHMENTS - Continued
CLEANER TOOTH ASSEMBLY
CLEANER TOOTH ASSEMBLY - Continued
WHEEL ASSEMBLY
WHEEL ASSEMBLY - Continued
CONTROL CONSOLE ASSEMBLY
CONTROL CONSOLE ASSEMBLY
DECALS AND NAMEPLATES
WINDSHIELD ASSEMBLY
FRAME SECTION
FRAME ASSEMBLY
FRAME ASSEMBLY - Continued
CENTER JOINT ASSEMBLY
CENTER JOINT ASSEMBLY - Continued
ENGINE SECTION
AIR CLEANER ASSEMBLY
AIR CLEANER ASSEMBLY - Continued
EXHAUST SYSTEM
EXHAUST SYSTEM - Continued
COOLING ASSEMBLY
COOLING ASSEMBLY - Continued
ENGINE & TRANSMISSION MOUNTING
ENGINE & TRANSMISSION MOUNTING - Continued
FUEL SYSTEM
FUEL SYSTEM - Continued
ENGINE ACCESSORIES
ENGINE ACCESSORIES - Continued
ENGINE
QUICK REFERENCE GUIDE TO MAJOR SECTIONS
HOW TO USE THE PARTS BOOK
INDEX
INDEX - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE
CATERPILLAR 3208 INDUSTRIAL ENGINE
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
9N130 CYLINDER BLOCK GROUP
CYLINDER BLOCK COVER (9L6065 N/S)
CYLINDER BLOCK PANEL (9L6560 N/S) ALSO AN ATTACHMENT
CRANKSHAFT (9N310 N/S)
CRANKSHAFT (9N315 N/S)
CRANKSHAFT SEAL (9N542 N/S)
CRANKSHAFT BEARING REPLACEMENTS
PULLEY & DAMPER (9N787 N/S)
CONNECTING ROD & PISTON (9N150 N/S)--8 Required
CYLINDER HEAD (9N1105 N/S)
VALVE MECHANISM (9N487N/S)
VALVE MECHANISM COVER (9L6978 N/S)
LIFTING (9N191 N/S)-R.H. Side
FRONT HOUSING (9N1080 N/S)
SUPPORT (4N5487 N/S)
SUPPORT (6N464 N/S)
FLYWHEEL GROUP (4N8852 N/S)
FLYWHEEL (4N4854 N/S)
4N8851 FLYWHEEL GROUP AN ATTACHMENT
FLYWHEEL HOUSING (9N529 N/5)
FLYWHEEL HOUSING COVER (4N5866 N/S)
OIL PAN (9N565N/S)
OIL LEVEL GAUGE (9N142 N/S)
OIL LEVEL GAUGE (4N8855N/S)
OIL PUMP (9N541 N/S)
OIL LINES (9N550 N/S) - Rear Sump
OIL LINES (4N8854 N/S) - Center Sump
OIL COOLER (9N521 N/S)
9N733 WATER LINES GROUP
WATER LINES (6N466 N/S)
WATER LINES (6N465 N/S)
WATER LINES (4N8856 N/S)
9N140 WATER PUMP GROUP
9L7462 WATER PUMP PULLEY GROUP
6N353 FAN DRIVE GROUP
FAN BELT DRIVE (4N9614 N/S)
4N8673 BLOWER FAN GROUP - NOT FOR USE WITH TURBOCHARGED ENGINE AN ATTACHMENT
3N2445 SUCTION FAN GROUP - 22" Diameter NOT FOR SALE WITH TURBOCHARGED ENGINE ALSO AN ATTACHMENT
6N351 SUCTION FAN GROUP - AN ATTACHMENT
2N2458 SUCTION FAN GROUP
4N7393 RADIATOR GROUP
EXHAUST MANIFOLD (4N5875 N/S)
EXHAUST MANIFOLD (9N535 N/S)
INLET MANIFOLD (9N555 N/S)
EXHAUST ELBOW (4N58677 NIS)
5L7660 EXHAUST ELBOW GROUP
3N3212 AIR CLEANER GROUP
POSITIVE CRANKCASE VENTILATION VALVE (9N735 N/S)
GOVERNOR & FUEL PUMP DRIVE (9N740 N/S)
6N3567 GOVERNOR AND FUEL INJECTION PUMP GROUP
6N1865 GOVERNOR AND FUEL INJECTION PUMP GROUP
4N9227 GOVERNOR AND FUEL INJECTION PUMP GROUP
6N3563 GOVERNOR AND FUEL INJECTION PUMP GROUP
6N1864 GOVERNOR AND FUEL INJECTION PUMP GROUP
9N681 GOVERNOR AND FUEL INJECTION PUMP GROUP
6N2337 GOVERNOR AND FUEL INJECTION PUMP GROUP
6N1863 GOVERNOR AND FUEL INJECTION PUMP GROUP-Part 1 of 4
6N1863 GOVERNOR AND FUEL INJECTION PUMP GROUP-Part 2 of 4
6N1863 GOVERNOR AND FUEL INJECTION PUMP GROUP-Part 3 of 4
6N1863 GOVERNOR AND FUEL INJECTION PUMP GROUP-Part 4 of 4
6N1085 GOVERNOR AND FUEL INJECTION PUMP GROUP-Part 1 of 4
6N1085 GOVERNOR AND FUEL INJECTION PUMP GROUP-Part 2 of 4
6N1085 GOVERNOR AND FUEL INJECTION PUMP GROUP--Part 3 of 4
6N1085 GOVERNOR AND FUEL INJECTION PUMP GROUP-Part 4 of 4
9N495 GOVERNOR AND FUEL INJECTION PUMP GROUP
9N683 ELECTRIC SHUT-OFF GROUP--12 Volt
4N3880 TORQUE CONTROL GROUP
4N9993 TORQUE CONTROL GROUP
3N7815 GOVERNOR CONTROL GROUP-Positive Lock
FUEL INJECTION LINES GROUP (9N119 N/S)
FUEL FILTER LINES (9N435 N/S)
Fuel Filter (4N5868 N/S)
FUEL SYSTEM FASTENERS (9L6925 N/S)
2N9305 ELECTRIC STARTING MOTOR GROUP--12 Volt
4N9312 ELECTRIC STARTING MOTOR GROUP-24 Volt
5L8735 SOLENOID SWITCH ASSEMBLY--12 Volt
4N8253 MOTOR ASSEMBLY-12 Volt--Part 1
4N8253 MOTOR ASSEMBLY-12 Volt-Part 2
9L3597 ELECTRIC STARTING MOTOR ASSEMBLY-12 Volt-Part 1
9L3597 ELECTRIC STARTING MOTOR ASSEMBLY--12 Volt-Par
2S900 STARTING MOTOR ASSEMBLY-24 Volt-Part 1
2S900 STARTING MOTOR ASSEMBLY-24 Volt-Part 2
4M1812 SOLENOID SWITCH ASSEMBLY-24 Volt
4N7256 ALTERNATOR GROUP-12 Volt, 55 Ampere
4N7231 ALTERNATOR GROUP - 12 Volt, 55 Ampere
4N6981 ALTERNATOR GROUP-12 Volt, 55 Ampere
4N9313 ALTERNATOR GROUP-24 Volt, 35 Ampere
9N147 ALTERNATOR GROUP-24 Volt, 40 Ampere
9N148 ALTERNATOR GROUP-24 Volt, 40 Ampere
2N7759 ALTERNATOR ASSEMBLY - 12 Volt, 55 Ampere
9L6298 ALTERNATOR GROUP - 12 Volt, 55 Ampere
2N6397 ALTERNATOR ASSEBMLY-24 Volt, 35 Ampere
3P77 ALTERNATOR GROUP-24 Volt, 40 Ampere
4N9315 ALTERNATOR MOUNTING GROUP
4N9316 ALTERNATOR MOUNTING GROUP
3N5835 OIL PRESSURE AND WATER TEMPERATURE ALARM CONTACTOR GROUP
2N1373 CLUTCH ASSEMBLY-Part 1
2N1373 CLUTCH ASSEMBLY-Part 2
2N1374 CLUTCH GROUP-Rear Power Take-Off
4N7184 AIR COMPRESSOR GROUP
8L3565 AIR COMPRESSOR ASSEMBLY
4N7351 ACCESSORY DRIVE GROUP
6N57 INSTRUMENT PANEL GROUP-12 Volt-Part 1
ATTACHMENTS AND SERVICE EQUIPMENT
6N358 SAFETY INSTRUMENT PANEL GROUP -12 Volt-Part 1
6N358 SAFETY INSTRUMENT PANEL GROUP-12 Volt-Part 2
6N355 INSTRUMENT PANEL GROUP
2N5745 TACHOMETER MOUNTING AND DRIVE GROUP
4N8670 AUXILIARY DRIVE PULLEY GROUP
4N8849 TORQUE CONVERTER MOUNTING GROUP
NAME PLATES AND TRANSFERS (6N471 N/S)
NAME PLATES AND TRANSFERS (4N9613 N/S)
NAME PLATES AND TRANSFERS (4N8943 N/S)
RELATED REPAIR ITEMS
RELATED REPAIR ITEMS
RELATED REPAIR ITEMS - Continued
MEMORANDA
MEMORANDA - Continued
SPECIFICATIONS
DRIVE LINE SECTION
DRIVE SHAFT GROUP
DRIVE SHAFT GROUP - Continued
TRANSMISSION OIL SYSTEM
TRANSMISSION OIL SYSTEM - Continued
TRANSMISSION PARTS CATALOG
TRANSMISSION TORQUE CONVERTER ASSEMBLY
TRANSMISSION TORQUE CONVERTER ASSEMBLY - Continued
TRANSMISSION TORQUE CONVERTER ASSEMBLY - Continued
HOUSING AND TUBE ASSEMBLY
HOUSING AND TUBE ASSEMBLY - Continued
HOUSING AND TUBE ASSEMBLY - Continued
GEAR AND CLUTCH GROUP
GEAR AND CLUTCH GROUP - Continued
GEAR AND CLUTCH GROUP - Continued
OUTPUT AND HYDRAULIC BRAKE GROUP
OUTPUT AND HYDRAULIC BRAKE GROUP - Continued
OUTPUT AND HYDRAULIC BRAKE GROUP - Continued
OUTPUT AND HYDRAULIC BRAKE GROUP - Continued
CLUTCH GROUPS
CLUTCH GROUPS - Continued
CHARGING PUMP AND VALVE ASSEMBLY
CHARGING PUMP AND VALVE ASSEMBLY - Continued
CONTROL VALVE ASSEMBLY
CONTROL VALVE ASSEMBLY - Continued
PART STOCK RECOMMENDATION
AXLE PARTS CATALOG
AXLE ASSEMBLY
AXLE ASSEMBLY - Continued
AXLE ASSEMBLY - Continued
DIFFERENTIAL AND CARRIER ASSEMBLY
DIFFERENTIAL AND CARRIER ASSEMBLY - Continued
DIFFERENTIAL AND CARRIER ASSEMBLY - Continued
PLANETARY CARRIER ASSEMBLY
PLANETARY CARRIER ASSEMBLY - Continued
PART STOCK RECOMMENDATION
HYDRAULICS SECTION
DOZER HYDRAULIC SYSTEM
DOZER HYDRAULIC SYSTEM - Continued
DOZER VALVE
DOZER VALVE - Continued
DOZER PUMP
DOZER PUMP - Continued
STEERING HYDRAULIC SYSTEM
STEERING HYDRAULIC SYSTEM - Continued
STEERING VALVE
STEERING VALVE - Continued
STEERING PUMP
STEERING PUMP - Continued
STEERING RELIEF VALVE
STEERING RELIEF VALVE - Continued
STEERING CYLINDER
STEERING CYLINDER - Continued
DOZER CYLINDER
DOZER CYLINDER - Continued
CONTROLS SECTION
BRAKE CONTROL
BRAKE CONTROL - Continued
PARKING BRAKE CONTROL
PARKING BRAKE CONTROL - Continued
DOZER CONTROL
DOZER CONTROL - Continued
STEERING CONTROL
STEERING CONTROL - Continued
THROTTLE CONTROL
THROTTLE CONTROL - Continued
TRANSMISSION CONTROL
TRANSMISSION CONTROL - Continued
WIRING DIAGRAM
ACCESSORIES SECTION
TOW HOOK
TOW HOOK - Continued
MISCELLANEOUS ACCESSORIES
MISCELLANEOUS ACCESSORIES - Continued
SERVICE MANUAL
TABLE OF CONTENTS -- SERVICE
ALPHABETICAL INDEX - SERVICE
GENERAL SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
MAINTENANCE AND LUBRICATION
MAINTENANCE SCHEDULE
LUBRICATION DIAGRAM
LUBRICANTS SPECIFICATION CHART
GENERAL MAINTENANCE
STORAGE PROCEDURE
TORQUE SPECIFICATIONS FOR FASTENERS
TROUBLE-SHOOTING GUIDE
TROUBLE-SHOOTING GUIDE - Continued
TROUBLE-SHOOTING GUIDE - Continued
TROUBLE-SHOOTING GUIDE - Continued
TROUBLE-SHOOTING GUIDE - Continued
TROUBLE-SHOOTING GUIDE - Continued
TROUBLE-SHOOTING GUIDE - Continued
DOZER BLADE
CLEANER TEETH
WHEELS
WHEEL SHOE AND CAP REPLACEMENT
SEAT ADJUSTMENT
CENTER JOINT
Center Joint Assembly
Center Joint Horizontal Pin
Air Cleaner Restriction Indicator
Air Cleaner Assembly
Service Bulletin
Battery Assembly
Service Procedure
Element Cleaning Methods
EXHAUST SYSTEM
COOLING SYSTEM
RADIATOR REMOVAL
FUEL TANK
ENGINE
Engine Oil Pressure Sender and Switch
OPERATION GUIDE
FOREWORD
ENGINE OPERATION
PERIODS OF LIMITED USE
ATTACHMENTS
AUTOMATIC START-STOP
LOW OIL PRESSURE
LUBRICATION AND MAINTENANCE CHART
SERVICE ITEMS AND PROCEDURES
SERVICE ITEMS AND PROCEDURES (Continued)
RECOMMENDED VISCOSITIES AT VARIOUS STARTING TEMPERATURES
LUBRICATION AND MAINTENANCE PROCEDURES
AIR INDUCTION AND EXHAUST SYSTEM
VALVE LASH
LOOSENING LOCKNUT
PRIMING THE FUEL SYSTEM
OPERATING THE PRIMING PUMP
COOLING SYSTEM
BATTERY INSTALLATION
MEASURING SPECIFIC GRAVITY
COLD WEATHER BATTERY MAINTENANCE
CLUTCH INSPECTION COVER
MISCELLANEOUS MAINTENANCE
FIG C AIR COMPRESSOR DRIVE
INDEX
SYSTEMS OPERATION - TESTING AND ADJUSTING
INTRODUCTION
SYSTEMS OPERATION
FUEL SYSTEM
CROSS SECTION OF FUEL SYSTEM
FUEL SYSTEM COMPONENTS
OPERATION OF 9L7883 FUEL INJECTION NOZZLE
AUTOMATIC TIMING ADVANCE UNIT
AUTOMATIC TIMING ADVANCE UNIT - Continued
SCHEMATIC OF FUEL SYSTEM
CROSS SECTION OF FUEL SYSTEM WITH DASHPOT GOVERNOR
GOVERNOR PARTS
OPERATION OF FUEL INJECTION PUMPS
FUNCTION OF FUEL JUNCTION BLOCK
AIR INLET AND EXHAUST SYSTEM
AIR INLET AND EXHAUST SYSTEM
CYLINDER HEAD AND VALVES
CYLINDER HEAD AND VALVES
SCHEMATIC OF LUBRICATION SYSTEM
LUBRICATION SYSTEM
COOLING SYSTEM WITH STANDARD VERTICAL RADIATOR
COOLING SYSTEM WITH VERTICAL RADIATOR AND SEPARATE SURGE TANK
COOLING SYSTEM WITH CROSS FLOW RADIATOR AND SEPARATE SURGE TANK
COOLING SYSTEM SCHEMATIC
FLOW OF COOLANT
VIBRATION DAMPER
ALTERNATOR
SCHEMATIC OF A SOLENOID
STARTING AND CHARGING SYSTEM
STARTING AND CHARGING SYSTEM
TROUBLESHOOTING
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
FUEL SYSTEM INSPECTION
FULL INJECTION NOZZLE
LOOSENING LOCKNUT
OPENING PRESSURE ADJUSTMENT
ANALYSIS OF NOZZLE SPRAY PATTERN
TIGHTENING CAP
TESTING 9L7883 FUEL INJECTION NOZZLES
LOOSENING LOCKNUT
TIGHTENING PRESSURE SCREW
Return Leakage Test
INSTALLING BOLT
TIMING PIN INSTALLED
TIMING HOLE BOLT
CONSTANT BLEED VALVE
REMOVAL OF COVER
LOOSENING SCREW (6)
ADJUSTMENT OF CROSSOVER LEVERS
CROSSOVER LEVERS
CALIBRATION PUMP INSTALLED CORRECTLY
PUTTING DIAL INDICATOR ON ZERO
ADJUSTMENT OF LOW IDLE RPM
GOVERNOR HOUSING
REMOVING COVER AND THRUST COLLAR
INSTALLING FLYWEIGHT ASSEMBLY
TORQUE SPRING INSTALLED
COVER INSTALLED
CHECKING ADJUSTMENT OF THE VALVE LASH
CYLINDER AND VALVE LOCATION
LUBRICATION SYSTEM
LUBRICATION SYSTEM - Continued
TESTING THE COOLING SYSTEM
1P5500 PORTABLE PHOTOTACH GROUP
FAN BELT ADJUSTMENT
DYNAMOMETER TEST CAUTION
5P3519 PISTON RING GROOVE GAUGE
CHECKING BORE RUNOUT OF THE FLYWHEEL HOUSING
GRAPH FOR TOTAL ECCENTRICITY
Face Runout (axial eccentricity) of the Flywheel
ELECTRICAL SYSTEM
REGULATOR ADJUSTMENT
CONNECTION FOR CHECKING PINION CLEARANCE
DISASSEMBLY AND ASSEMBLY
INTRODUCTION
3208 INDUSTRIAL AND MARINE ENGINES
ALPHABETICAL AND SERVICE INDEX
ALPHABETICAL AND SERVICE INDEX - Continued
AIR CLEANER, FUEL INJECTION LINES
AIR INLET MANIFOLD
AIR CLEANER
REMOVE AIR INLET MANIFOLD (INDUSTRIAL ENGINE)
AIR INLET MANIFOLD
FUEL INJECTION PUMP HOUSING AND GOVERNOR
FUEL INJECTION PUMP HOUSING AND GOVERNOR
FUEL INJECTION PUMP HOUSING AND GOVERNOR
REMOVE FUEL INJECTION PUMP HOUSING AND GOVERNOR
FUEL INJECTION PUMP HOUSING AND GOVERNOR
'4863.doc' by LOGSA - Page 476 of 927
CHECK VALVE AND BYPASS VALVE
INSTALL CHECK VALVE AND BYPASS VALVE
REMOVE SHUTOFF HOUSING
INSTALL SHUTOFF HOUSING
REMOVE FUEL INJECTION PUMPS
INSTALL FUEL INJECTION PUMPS
DISASSEMBLE FUEL INJECTION PUMPS
REMOVE FUEL TRANSFER PUMP
INSTALL FUEL TRANSFER PUMP
FUEL TRANSFER PUMPS
SEPARATION OF GOVERNOR FROM FUEL INJECTION PUMP HOUSING
SEPARATION OF GOVERNOR FROM FUEL INJECTION PUMP HOUSING - Continued
CONNECTION OF GOVERNOR TO FUEL INJECTION PUMP HOUSING
CONNECTION OF GOVERNOR TO FUEL INJECTION PUMP HOUSING - Continued
CONNECTION OF GOVERNOR TO FUEL INJECTION PUMP HOUSING - Continued
DISASSEMBLE GOVERNOR
ASSEMBLE GOVERNOR
DISASSEMBLE FUEL INJECTION PUMP HOUSING
ASSEMBLE FUEL INJECTION PUMP HOUSING
ASSEMBLE FUEL INJECTION PUMP HOUSING - Continued
REMOVE EXHAUST MANIFOLD (MARINE ENGINE)
REMOVE EXPANSION TANK AND HEAT EXCHANGER (MARINE ENGINE)
INSTALL EXPANSION TANK AND HEAT EXCHANGER (MARINE ENGINE)
INSTALL ALTERNATOR (MARINE ENGINE)
REMOVE OIL FILTER BASE AND ENGINE OIL COOLER (MARINE ENGINE)
ASSEMBLE OIL FILTER BASE AND ENGINE OIL COOLER (MARINE ENGINE)
REMOVE OIL FILTER BASE AND ENGINE OIL COOLER (INDUSTRIAL ENGINE)
ASSEMBLE OIL FILTER BASE AND ENGINE OIL COOLER (INDUSTRIAL ENGINE)
REMOVE FUEL FILTER BASE (MARINE ENGINE)
REMOVE FUEL FILTER BASE (INDUSTRIAL ENGINE)
REMOVE AND INSTALL CRANKSHAFT MAIN BEARINGS
REMOVE AND INSTALL CRANKSHAFT MAIN BEARINGS - Continued
REMOVE AND INSTALL CONNECTING ROD BEARINGS
REMOVE WATER PUMP (MARINE ENGINE)
REMOVE WATER PUMP (INDUSTRIAL ENGINE)
REMOVE VALVE COVERS
REMOVE CRANKCASE VENTILATOR VALVE
DISASSEMBLE CRANKCASE VENTILATOR VALVE
ASSEMBLE CRANKCASE VENTILATOR VALVE
REMOVE ROCKER SHAFTS AND PUSH RODS
ASSEMBLE ROCKER SHAFTS
REMOVE FUEL INJECTION NOZZLES
INSTALL FUEL INJECTION NOZZLES
DISASSEMBLE FUEL INJECTION NOZZLES
ASSEMBLE FUEL INJECTION NOZZLES
ASSEMBLE FUEL INJECTION NOZZLES - Continued
REMOVE CYLINDER HEADS 11-A & B-1101
INSTALL CYLINDER HEADS
DISASSEMBLE CYLINDER HEADS
ASSEMBLE CYLINDER HEADS
REMOVE PISTONS
INSTALL PISTONS
DISASSEMBLE PISTONS
REMOVE SEA WATER PUMP
DISASSEMBLE SEA WATER PUMP
DISASSEMBLE SEA WATER PUMP - Continued
ASSEMBLE SEA WATER PUMP 16-1371
ASSEMBLE SEA WATER PUMP 16-1371 - Continued
REMOVE CRANKSHAFT PULLEY (MARINE ENGINE)
REMOVE CRANKSHAFT PULLEY (INDUSTRIAL ENGINE)
REMOVE CRANKSHAFT FRONT SEAL 11 -1160
REMOVE TIMING GEAR COVER AND OIL PUMP (MARINE ENGINE)
INSTALL TIMING GEAR COVER AND OIL PUMP (MARINE ENGINE)
REMOVE TIMING GEAR COVER AND OIL PUMP (INDUSTRIAL ENGINE)
INSTALL TIMING GEAR COVER AND OIL PUMP (INDUSTRIAL ENGINE)
REMOVE OIL PUMP AND RELIEF VALVE
INSTALL OIL PUMP AND RELIEF VALVE
REMOVE CAMSHAFT AND GEARS
INSTALL CAMSHAFT AND GEARS
CAMSHAFT AND GEARS, AUTOMATIC TIMING ADVANCE
INSTALL AUTOMATIC TIMING ADVANCE
REMOVE MARINE GEAR (MARINE ENGINE)
REMOVE FLYWHEEL
REMOVE CRANKSHAFT REAR SEAL 11-1161
INSTALL CRANKSHAFT REAR SEAL WEAR SLEEVE
REMOVE CRANKSHAFT AND GEAR
INSTALL CRANKSHAFT AND GEAR
CRANKSHAFT AND GEAR
REMOVE CAMSHAFT BEARINGS
SPECIFICATIONS FOR 3208 INDUSTRIAL a MARINE ENGINES
INTRODUCTION
GENERAL TIGHTENING TORQUE FOR BOLTS, NUTS AND TAPERLOCKS STUDS
FUEL INJECTION PUMP
GOVERNOR
GOVERNOR - CONTINUED
INJECTION NOZZLE
FUEL TRANSFER PUMP
SHUTOFF SOLENOID
VALVES
VALVE SEATS AND INSERTS
VALVE SEATS AND INSERTS - CONTINUED
VALVES
VALVE SEATS AND INSERTS
VALVE ROCKER ARMS AND CAM FOLLOWERS
CYLINDER HEAD
MANIFOLD AND VENTILLATION VALVE
LUBRICATION SYSTEM
OIL PUMP
WATER PUMP
V-BELT TENSION CHART
CYLINDER BLOCK
CONNECTING ROD
CRANKSHAFT
PULLEY AND DAMPER
FLYWHEEL HOUSING FACE
FLYWHEEL HOUSING BORE
ALTERNATORS
ALTERNATOR REGULATORS
STATOR SOLENOIDS
STARTING MOTORS
STARTING MOTORS - CONTINUED
DRIVE SHAFT REMOVAL
DRIVE SHAFT GROUP
DRIVE SHAFT DISASSEMBLY
Transmission Oil Dipstick and Cover
Transmission Oil System Pressure Testing
FLOW TEST
Transmission Oil Cooler Connections
DRAINING ECONOMY
Prevailing Ambient Temperature
MAINTENANCE & SERVICE MANUAL
FOREWORD
TABLE OF CONTENTS
TRANSMISSION ASSEMBLY
HOW THE UNITS OPERATE
HOW THE UNITS OPERATE - Continued
HR 28000 CONVERTER GROUP
HR 28000 CONVERTER GROUP - Continued
Figure C
HR 28000 CONVERTER AND TRANSMISSION CASE GROUP
Figure D
28000 THREE SPEED CASE AND CLUTCH GROUP
Figure E'
LOW CLUTCH GROUP
Figure F
PRESSURE REGULATOR, CHARGING PUMP AND OIL FILTER GROUP
HYDRAULICALLY OPERATED CONTROL VALVE
CONTROL VALVE ASSEMBLY
MECHANICAL PARKING BRAKE
AXLE DISCONNECT
2320 SERIES POWER SHIFT TRANSMISSION WITH VARIOUS OPTIONS
MAINTENANCE AND SERVICE
DISASSEMBLY
DISASSEMBLY - Continued
DISASSEMBLY - Continued
DISASSEMBLY - Continued
DISASSEMBLY - Continued
DISASSEMBLY - Continued
DISASSEMBLY - Continued
DISASSEMBLY - Continued
DISASSEMBLY - Continued
DISASSEMBLY - Continued
Clutch Disassembly
Low Clutch Disassembly
Low Clutch Disassembly - Continued
CLEANING AND INSPECTION
REASSEMBLY
SHIELDED BEARING INSTALLATION
Low Clutch Reassembly
Low Clutch Reassembly - Continued
Low Clutch Reassembly - Continued
Low Clutch Reassembly - Continued
Low Clutch Reassembly - Continued
Low Clutch Reassembly - Continued
Low Clutch Reassembly - Continued
Low Clutch Reassembly - Continued
Low Clutch Reassembly - Continued
Low Clutch Reassembly - Continued
Low Clutch Reassembly - Continued
Low Clutch Reassembly - Continued
TORQUE IN (LBS.-FT.) BOLTS, CAPSCREWS, STUDS AND NUTS
SPECIFICATIONS AND SERVICE DATA--POWER SHIFT TRANSMISSION AND TORQUE CONVERTER
MECHANICAL CHECKS
28000 SERIES PLUMBING DIAGRAM (WITH REMOTE FILTER)
3 SPEED TRANSMISSION
28000 SERIES-SPEED CLUTCH & GEAR ARRANGEMENT
16 HOLE RING GEAR INSTALLATION AND ASSEMBLY PRODUCTION
SHIELDED BEARING INSTALLATION
SHIELDED BEARING INSTALLATION - Continued
TRANSMISSION MOUNTED HYDRAULIC BRAKE
TRANSMISSION MOUNTED HYDRAULIC BRAKE - Continued
FOREWORD
TABLE OF CONTENTS
FUNCTION OF THE TRANSMISSION MOUNTED HYDRAULIC BRAKE
FIGURE A. 28000 SERIES TRANSMISSION MOUNTED HYDRAULIC BRAKE (WITH UNIDIRECTIONAL P. T. O.)
28000 SERIES TRANSMISSION MOUNTED HYDRAULIC BRAKE (WITH UNIDIRECTIONAL P.T.O.)
FIGURE B. 28000 SERIES TRANSMISSION MOUNTED HYDRAULIC BRAKE (LESS UNIDIRECTIONAL P.T.O.) - Continued
MAINTENANCE AND SERVICE
MAINTENANCE AND SERVICE - Continued
REASSEMBLY
REASSEMBLY - Continued
BRAKE ADJUSTMENT
TRANSMISSION MOUNTED HYDRAULIC BRAKE LUBE SPECIFICATIONS
TRANSMISSION MOUNTED HYDRAULIC BRAKE LUBE SPECIFICATIONS - Continued
Hydraulic Brake Adaptor Kit
BRAKE ADJUSTMENT - Continued
BRAKE ADJUSTMENT - Continued
WHEEL BEARING PRELOAD ADJUSTMENT
Removing Planetary Carrier
Bearing Preload Adjustment
Differential and Carrier Assembly
AXLE REMOVAL
Drive Axle Assembly
PLANET SPIDER DISASSEMBLY
Planetary Carrier Assembly
MS-8 EXTREME PRESSURE GEAR LUBRICANT
APPROXIMATE LUBRICANT CAPACITIES
MAINTENANCE & SERVICE MANUAL
EXPLODED VIEWS
DRIVE AXLE ASSEMBLY
DRIVE AXLE ASSEMBLY - Continued
DIFFERENTIAL AND CARRIER ASSEMBLY
DIFFERENTIAL AND CARRIER ASSEMBLY - Continued
NoSPIN DIFFERENTIAL ASSEMBLY
SERVICE BRAKE ASSEMBLY
PARKING BRAKE ASSEMBLY
DISASSEMBLY OF AXLE
DISASSEMBLY OF AXLE - Continued
DISASSEMBLY OF AXLE - Continued
DISASSEMBLY OF AXLE - Continued
DISASSEMBLY OF AXLE - Continued
DISASSEMBLY OF AXLE - Continued
DISASSEMBLY OF AXLE - Continued
DISASSEMBLY OF AXLE - Continued
Disassembly of Brake Shoes
Disassembly of Differential and Carrier
Disassembly of Differential and Carrier - Continued
Disassembly of Standard Differential
Disassembly of NoSPIN Differential
Disassembly of NoSPIN Differential - Continued
Disassembly of Pinion Shaft Assembly
CLEANING AND INSPECTION
BRAKE WEAR LIMITS CHART
Reassembly of Pinion Shaft
Reassembly of Pinion Shaft - Continued
Reassembly of Differential Ring Gear and Bearings
Reassembly of Conventional Differential
Reassembly of NoSPIN Differential
Reassembly of NoSPIN Differential - Continued
Reassembly of NoSPIN Differential - Continued
Reassembly of Differential and Carrier
Reassembly of Differential and Carrier - Continued
SPIRAL BEVEL AND HYPOID TOOTH BEARING CONTACT CHART
Reassembly of Differential and Carrier - Continued
Reassembly of Brake Shoes
Reassembly of Hub and Drum Assembly
Reassembly of Hub and Drum Assembly - Continued
Reassembly of Axle Parts
Reassembly of Axle Parts - Continued
Reassembly of Axle Parts - Continued
Reassembly of Axle Parts - Continued
Reassembly of Axle Parts - Continued
Reassembly of Axle Parts - Continued
Reassembly of Axle Parts - Continued
Reassembly of Axle Parts - Continued
Reassembly of Axle Parts - Continued
Brake Adjustment
TABLE OF TORQUE LIMITS
DOZER SYSTEM PRESSURE
Dozer Hydraulic System
STEERING SYSTEM PRESSURE
Hydraulic Schematic
Dozer Valve Sections
DOZER VALVE ASSEMBLY
RELIEF SECTION ASSEMBLY
FLOAT SECTION
Spool Positioner Removal
Check Plug Removal
Dozer Valve End Cover
Spool Installation
DOZER PUMP ASSEMBLY
Dozer Pump Assembly
Pump Disassembly
Gear Housing Removal
Bearing Removal
ASSEMBLY
Pocket Seal Installation
Drive Shaft Installation
Steering Valve and Column Mounting
Steering Valve Assembly
ORBITROL SERVICE MANUAL
ORBITROL SERVICE MANUAL - Continued
ORBITROL SERVICE MANUAL - Continued
ORBITROL SERVICE MANUAL - Continued
DISASSEMBLY
DISASSEMBLY - Continued
DISASSEMBLY - Continued
DISASSEMBLY - Continued
REASSEMBLY
REASSEMBLY - Continued
REASSEMBLY - Continued
REASSEMBLY - Continued
REASSEMBLY - Continued
REASSEMBLY - Continued
REASSEMBLY - Continued
ORBITROL STEERING COLUMN DISASSEMBLY
ORBITOL PARTS DRAWING
ORBITOL PARTS DRAWING - Continued
Trouble Shooting
STEERING PUMP
Steering Pump Assembly
Thrust Plate Removal
Seal Ring Replacement
Venting Suction Line
STEERING RELIEF VALVE
STEERING RELIEF VALVE - Continued
STEERING CYLINDER REMOVAL
Piston and Piston Shaft
Hydraulic Oil Level Gauge
Installing Filter Element
HYDRAULIC TANK REMOVAL
Master Brake Cylinder Access
Master Brake Cylinder Assembly
High Pressure Piston Removal
High Pressure Piston Installation
Parking Brake Adjustment
Steering Valve and Column Mounting
CONTROL LEVERS
CONTROL LEVERS - Continued
ELECTRICAL
Control Console
Console Gauges
Console Area Wiring
Console Area Wiring
Engine Area Wiring
Engine Area Wiring - Continued
ELECTRICAL SCHEMATIC
OPERATION MANUAL
WARRANTY
WARRANTY - Continued
WARRANTY - Continued
TABLE OF CONTENTS - OPERATION
ALPHABETICAL INDEX - OPERATION
GENERAL SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS - Continued
MISCELLANEOUS ACCESSORIES
OPERATION
SAFETY PRECAUTIONS
INSTRUMENTS AND CONTROLS
INSTRUMENTS AND CONTROLS - Continued
DECALS AND NAMEPLATES
PRESTART AND STARTING PROCEDURE
PRELIMINARY OPERATING INSTRUCTIONS
STORAGE PROCEDURE
COMPACTION
MOISTURE CONTENT
COMPACTION / MACHINE OPERATION
PERFORMANCE CHART
MAINTENANCE
MAINTENANCE SCHEDULE
LUBRICATION DIAGRAM
LUBRICANTS SPECIFICATION CHART
MAINTENANCE INSTRUCTIONS
Transmission 0il Dipstick
HYDRAULICS
Hinged Air-Oil Cooler
Center Joint Lubrication
TRANSMISSION
Transmission Oil System Pressure Testing
"Cooler In" Pressure Test
Hydraulic Filter
Installing Filter Element
Dozer System Pressure Test
Steering System Pressure Test
MAINTENANCE
TROUBLE-SHOOTING GUIDE
TROUBLE-SHOOTING GUIDE - Continued
TROUBLE-SHOOTING GUIDE - Continued
TROUBLE-SHOOTING GUIDE - Continued
TROUBLE-SHOOTING GUIDE - Continued
TROUBLE-SHOOTING GUIDE - Continued
TROUBLE-SHOOTING GUIDE - Continued
TORQUE SPECIFICATIONS FOR FASTENERS
VENDOR LITERATURE
OPERATION GUIDE
FOREWORD
INSTALL GUARDS ON ALL EXPOSED ROTATING COMPONENTS
STARTING PROCEDURE
COLD WEATHER STARTING
AUTOMATIC START-STOP
LOW OIL PRESSURE
LUBRICATION AND MAINTENANCE CHART
SERVICE INTERVALS
KEYS TO FUELS, LUBRICANTS AND WATER
REFILL CAPACITIES (Approximately)
LUBRICATION AND MAINTENANCE PROCEDURES
AIR INDUCTION AND EXHAUST SYSTEM
TIMING MARK AND POINTER
POSITIVE CRANKCASE VENTILATION VALVE
REMOVING THE FUEL FILTER
OPERATING THE PRIMING PUMP
COOLING SYSTEMS
ELECTRICAL SYSTEM
MEASURING SPECIFIC GRAVITY
COLD WEATHER BATTERY MAINTENANCE
CLUTCH INSPECTION COVER
FIG. A ALTERNATOR DRIVE AND WATER DRIVE
FIG. C AIR COMPRESSOR DRIVE
INDEX
SERVICE PROCEDURE
Element Cleaning Methods
SUPPLEMENTAL OPERATING MAINTENANCE AND REPAIR PARTS INSTRUCTIONS
TABLE OF CONTENTS (Continued)
GENERAL
Personnel and Training
MAINTENANCE
Equipment Readiness Reporting
Safety Precautions
REPAIR PARTS SUPPLY
Requisitioning Repair Parts.
EQUIPMENT PUBLICATIONS
WARRANTY GUIDELINES
WARRANTY GUIDELINES - Continued
MAINTENANCE ALLOCATION CHART
MAINTENANCE ALLOCATION CHART - Continued
MAINTENANCE ALLOCATION CHART - Continued
SECTION II. MAINTENANCE ALLOCATION CHART
SECTION II. MAINTENANCE ALLOCATION CHART - Continued
SECTION II. MAINTENANCE ALLOCATION CHART - Continued
SECTION II. MAINTENANCE ALLOCATION CHART - Continued
SECTION II. MAINTENANCE ALLOCATION CHART - Continued
SECTION II. MAINTENANCE ALLOCATION CHART - Continued
SECTION II. MAINTENANCE ALLOCATION CHART - Continued
SECTION II. MAINTENANCE ALLOCATION CHART - Continued
SECTION III - TOOL AND TEST EQUIPMENT REQUIREMENTS
SECTION III - TOOL AND TEST EQUIPMENT REQUIREMENTS - Continued
CCE MANUFACTURER FIELD CAMPAIGNS AND MODIFICATION PROCEDURES
BASIC ISSUE ITEMS LIST (CCE)
ITEMS TROOP INSTALLED OR AUTHORIZED LIST
AUTHORIZED STOCKAGE LIST (ASL)
ADDITIONAL REPAIR PARTS
SAMPLE FORMAT- DA FORM 2765 PART NUMBER REQUEST
SAMPLE FORMAT - MILSTRIP REQUISITION FOR CCE (NSN)
SAMPLE FORMAT - MILSTRIP REQUISITION FOR CE (NON-NSN)
SAMPLE FORMAT - MILSTRIP REQUISITION FOR CE (NON-NSN) - Continued
SAMPLE FORMAT - MILSTRIP REQUISITION FOR CCE (NON-NSN)(MANUAL)
INSTRUCTIONS
MAINTENANCE AND OPERATING SUPPLY LIST
MAINTENANCE AND OPERATING SUPPLY LIST
PREVENTIVE MAINTENANCE CHECKS AND SERVICES
PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES
OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
HYDRAULIC TANK ASSEMBLY - Continued
DOZER ASSEMBLY
DOZER ASSEMBLY - Continued
FRAME ATTACHMENTS
FRAME ATTACHMENTS - Continued
CLEANER TOOTH ASSEMBLY
CLEANER TOOTH ASSEMBLY - Continued
WHEEL ASSEMBLY
WHEEL ASSEMBLY - Continued
CONTROL CONSOLE ASSEMBLY
CONTROL CONSOLE ASSEMBLY
DECALS AND NAMEPLATES
WINDSHIELD ASSEMBLY
FRAME SECTION
FRAME ASSEMBLY
FRAME ASSEMBLY - Continued
CENTER JOINT ASSEMBLY
CENTER JOINT ASSEMBLY - Continued
ENGINE SECTION
AIR CLEANER ASSEMBLY
AIR CLEANER ASSEMBLY - Continued
EXHAUST SYSTEM
EXHAUST SYSTEM - Continued
COOLING ASSEMBLY
COOLING ASSEMBLY - Continued
ENGINE & TRANSMISSION MOUNTING
ENGINE & TRANSMISSION MOUNTING - Continued
FUEL SYSTEM
FUEL SYSTEM - Continued
ENGINE ACCESSORIES
ENGINE ACCESSORIES - Continued
ENGINE
QUICK REFERENCE GUIDE TO MAJOR SECTIONS
HOW TO USE THE PARTS BOOK
INDEX
INDEX - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE
CATERPILLAR 3208 INDUSTRIAL ENGINE
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
CATERPILLAR 3208 INDUSTRIAL ENGINE - Continued
9N130 CYLINDER BLOCK GROUP
CYLINDER BLOCK COVER (9L6065 N/S)
CYLINDER BLOCK PANEL (9L6560 N/S) ALSO AN ATTACHMENT
CRANKSHAFT (9N310 N/S)
CRANKSHAFT (9N315 N/S)
CRANKSHAFT SEAL (9N542 N/S)
CRANKSHAFT BEARING REPLACEMENTS
PULLEY & DAMPER (9N787 N/S)
CONNECTING ROD & PISTON (9N150 N/S)--8 Required
CYLINDER HEAD (9N1105 N/S)
VALVE MECHANISM (9N487N/S)
VALVE MECHANISM COVER (9L6978 N/S)
LIFTING (9N191 N/S)-R.H. Side
FRONT HOUSING (9N1080 N/S)
SUPPORT (4N5487 N/S)
SUPPORT (6N464 N/S)
FLYWHEEL GROUP (4N8852 N/S)
FLYWHEEL (4N4854 N/S)
4N8851 FLYWHEEL GROUP AN ATTACHMENT
FLYWHEEL HOUSING (9N529 N/5)
FLYWHEEL HOUSING COVER (4N5866 N/S)
OIL PAN (9N565N/S)
OIL LEVEL GAUGE (9N142 N/S)
OIL LEVEL GAUGE (4N8855N/S)
OIL PUMP (9N541 N/S)
OIL LINES (9N550 N/S) - Rear Sump
OIL LINES (4N8854 N/S) - Center Sump
OIL COOLER (9N521 N/S)
9N733 WATER LINES GROUP
WATER LINES (6N466 N/S)
WATER LINES (6N465 N/S)
WATER LINES (4N8856 N/S)
9N140 WATER PUMP GROUP
9L7462 WATER PUMP PULLEY GROUP
6N353 FAN DRIVE GROUP
FAN BELT DRIVE (4N9614 N/S)
4N8673 BLOWER FAN GROUP - NOT FOR USE WITH TURBOCHARGED ENGINE AN ATTACHMENT
3N2445 SUCTION FAN GROUP - 22" Diameter NOT FOR SALE WITH TURBOCHARGED ENGINE ALSO AN ATTACHMENT
6N351 SUCTION FAN GROUP - AN ATTACHMENT
2N2458 SUCTION FAN GROUP
4N7393 RADIATOR GROUP
EXHAUST MANIFOLD (4N5875 N/S)
EXHAUST MANIFOLD (9N535 N/S)
INLET MANIFOLD (9N555 N/S)
EXHAUST ELBOW (4N58677 NIS)
5L7660 EXHAUST ELBOW GROUP
3N3212 AIR CLEANER GROUP
POSITIVE CRANKCASE VENTILATION VALVE (9N735 N/S)
GOVERNOR & FUEL PUMP DRIVE (9N740 N/S)
6N3567 GOVERNOR AND FUEL INJECTION PUMP GROUP
6N1865 GOVERNOR AND FUEL INJECTION PUMP GROUP
4N9227 GOVERNOR AND FUEL INJECTION PUMP GROUP
6N3563 GOVERNOR AND FUEL INJECTION PUMP GROUP
6N1864 GOVERNOR AND FUEL INJECTION PUMP GROUP
9N681 GOVERNOR AND FUEL INJECTION PUMP GROUP
6N2337 GOVERNOR AND FUEL INJECTION PUMP GROUP
6N1863 GOVERNOR AND FUEL INJECTION PUMP GROUP-Part 1 of 4
6N1863 GOVERNOR AND FUEL INJECTION PUMP GROUP-Part 2 of 4
6N1863 GOVERNOR AND FUEL INJECTION PUMP GROUP-Part 3 of 4
6N1863 GOVERNOR AND FUEL INJECTION PUMP GROUP-Part 4 of 4
6N1085 GOVERNOR AND FUEL INJECTION PUMP GROUP-Part 1 of 4
6N1085 GOVERNOR AND FUEL INJECTION PUMP GROUP-Part 2 of 4
6N1085 GOVERNOR AND FUEL INJECTION PUMP GROUP--Part 3 of 4
6N1085 GOVERNOR AND FUEL INJECTION PUMP GROUP-Part 4 of 4
9N495 GOVERNOR AND FUEL INJECTION PUMP GROUP
9N683 ELECTRIC SHUT-OFF GROUP--12 Volt
4N3880 TORQUE CONTROL GROUP
4N9993 TORQUE CONTROL GROUP
3N7815 GOVERNOR CONTROL GROUP-Positive Lock
FUEL INJECTION LINES GROUP (9N119 N/S)
FUEL FILTER LINES (9N435 N/S)
Fuel Filter (4N5868 N/S)
FUEL SYSTEM FASTENERS (9L6925 N/S)
2N9305 ELECTRIC STARTING MOTOR GROUP--12 Volt
4N9312 ELECTRIC STARTING MOTOR GROUP-24 Volt
5L8735 SOLENOID SWITCH ASSEMBLY--12 Volt
4N8253 MOTOR ASSEMBLY-12 Volt--Part 1
4N8253 MOTOR ASSEMBLY-12 Volt-Part 2
9L3597 ELECTRIC STARTING MOTOR ASSEMBLY-12 Volt-Part 1
9L3597 ELECTRIC STARTING MOTOR ASSEMBLY--12 Volt-Par
2S900 STARTING MOTOR ASSEMBLY-24 Volt-Part 1
2S900 STARTING MOTOR ASSEMBLY-24 Volt-Part 2
4M1812 SOLENOID SWITCH ASSEMBLY-24 Volt
4N7256 ALTERNATOR GROUP-12 Volt, 55 Ampere
4N7231 ALTERNATOR GROUP - 12 Volt, 55 Ampere
4N6981 ALTERNATOR GROUP-12 Volt, 55 Ampere
4N9313 ALTERNATOR GROUP-24 Volt, 35 Ampere
9N147 ALTERNATOR GROUP-24 Volt, 40 Ampere
9N148 ALTERNATOR GROUP-24 Volt, 40 Ampere
2N7759 ALTERNATOR ASSEMBLY - 12 Volt, 55 Ampere
9L6298 ALTERNATOR GROUP - 12 Volt, 55 Ampere
2N6397 ALTERNATOR ASSEBMLY-24 Volt, 35 Ampere
3P77 ALTERNATOR GROUP-24 Volt, 40 Ampere
4N9315 ALTERNATOR MOUNTING GROUP
4N9316 ALTERNATOR MOUNTING GROUP
3N5835 OIL PRESSURE AND WATER TEMPERATURE ALARM CONTACTOR GROUP
2N1373 CLUTCH ASSEMBLY-Part 1
2N1373 CLUTCH ASSEMBLY-Part 2
2N1374 CLUTCH GROUP-Rear Power Take-Off
4N7184 AIR COMPRESSOR GROUP
8L3565 AIR COMPRESSOR ASSEMBLY
4N7351 ACCESSORY DRIVE GROUP
6N57 INSTRUMENT PANEL GROUP-12 Volt-Part 1
ATTACHMENTS AND SERVICE EQUIPMENT
6N358 SAFETY INSTRUMENT PANEL GROUP -12 Volt-Part 1
6N358 SAFETY INSTRUMENT PANEL GROUP-12 Volt-Part 2
6N355 INSTRUMENT PANEL GROUP
2N5745 TACHOMETER MOUNTING AND DRIVE GROUP
4N8670 AUXILIARY DRIVE PULLEY GROUP
4N8849 TORQUE CONVERTER MOUNTING GROUP
NAME PLATES AND TRANSFERS (6N471 N/S)
NAME PLATES AND TRANSFERS (4N9613 N/S)
NAME PLATES AND TRANSFERS (4N8943 N/S)
RELATED REPAIR ITEMS
RELATED REPAIR ITEMS
RELATED REPAIR ITEMS - Continued
MEMORANDA
MEMORANDA - Continued
SPECIFICATIONS
DRIVE LINE SECTION
DRIVE SHAFT GROUP
DRIVE SHAFT GROUP - Continued
TRANSMISSION OIL SYSTEM
TRANSMISSION OIL SYSTEM - Continued
TRANSMISSION PARTS CATALOG
TRANSMISSION TORQUE CONVERTER ASSEMBLY
TRANSMISSION TORQUE CONVERTER ASSEMBLY - Continued
TRANSMISSION TORQUE CONVERTER ASSEMBLY - Continued
HOUSING AND TUBE ASSEMBLY
HOUSING AND TUBE ASSEMBLY - Continued
HOUSING AND TUBE ASSEMBLY - Continued
GEAR AND CLUTCH GROUP
GEAR AND CLUTCH GROUP - Continued
GEAR AND CLUTCH GROUP - Continued
OUTPUT AND HYDRAULIC BRAKE GROUP
OUTPUT AND HYDRAULIC BRAKE GROUP - Continued
OUTPUT AND HYDRAULIC BRAKE GROUP - Continued
OUTPUT AND HYDRAULIC BRAKE GROUP - Continued
CLUTCH GROUPS
CLUTCH GROUPS - Continued
CHARGING PUMP AND VALVE ASSEMBLY
CHARGING PUMP AND VALVE ASSEMBLY - Continued
CONTROL VALVE ASSEMBLY
CONTROL VALVE ASSEMBLY - Continued
PART STOCK RECOMMENDATION
AXLE PARTS CATALOG
AXLE ASSEMBLY
AXLE ASSEMBLY - Continued
AXLE ASSEMBLY - Continued
DIFFERENTIAL AND CARRIER ASSEMBLY
DIFFERENTIAL AND CARRIER ASSEMBLY - Continued
DIFFERENTIAL AND CARRIER ASSEMBLY - Continued
PLANETARY CARRIER ASSEMBLY
PLANETARY CARRIER ASSEMBLY - Continued
PART STOCK RECOMMENDATION
HYDRAULICS SECTION
DOZER HYDRAULIC SYSTEM
DOZER HYDRAULIC SYSTEM - Continued
DOZER VALVE
DOZER VALVE - Continued
DOZER PUMP
DOZER PUMP - Continued
STEERING HYDRAULIC SYSTEM
STEERING HYDRAULIC SYSTEM - Continued
STEERING VALVE
STEERING VALVE - Continued
STEERING PUMP
STEERING PUMP - Continued
STEERING RELIEF VALVE
STEERING RELIEF VALVE - Continued
STEERING CYLINDER
STEERING CYLINDER - Continued
DOZER CYLINDER
DOZER CYLINDER - Continued
CONTROLS SECTION
BRAKE CONTROL
BRAKE CONTROL - Continued
PARKING BRAKE CONTROL
PARKING BRAKE CONTROL - Continued
DOZER CONTROL
DOZER CONTROL - Continued
STEERING CONTROL
STEERING CONTROL - Continued
THROTTLE CONTROL
THROTTLE CONTROL - Continued
TRANSMISSION CONTROL
TRANSMISSION CONTROL - Continued
WIRING DIAGRAM
ACCESSORIES SECTION
TOW HOOK
TOW HOOK - Continued
MISCELLANEOUS ACCESSORIES
MISCELLANEOUS ACCESSORIES - Continued
SERVICE MANUAL
TABLE OF CONTENTS -- SERVICE
ALPHABETICAL INDEX - SERVICE
GENERAL SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS - Continued
SPECIFICATIONS - Continued
MAINTENANCE AND LUBRICATION
MAINTENANCE SCHEDULE
LUBRICATION DIAGRAM
LUBRICANTS SPECIFICATION CHART
GENERAL MAINTENANCE
STORAGE PROCEDURE
TORQUE SPECIFICATIONS FOR FASTENERS
TROUBLE-SHOOTING GUIDE
TROUBLE-SHOOTING GUIDE - Continued
TROUBLE-SHOOTING GUIDE - Continued
TROUBLE-SHOOTING GUIDE - Continued
TROUBLE-SHOOTING GUIDE - Continued
TROUBLE-SHOOTING GUIDE - Continued
TROUBLE-SHOOTING GUIDE - Continued
DOZER BLADE
CLEANER TEETH
WHEELS
WHEEL SHOE AND CAP REPLACEMENT
SEAT ADJUSTMENT
CENTER JOINT
Center Joint Assembly
Center Joint Horizontal Pin
Air Cleaner Restriction Indicator
Air Cleaner Assembly
Service Bulletin
Battery Assembly
Service Procedure
Element Cleaning Methods
EXHAUST SYSTEM
COOLING SYSTEM
RADIATOR REMOVAL
FUEL TANK
ENGINE
Engine Oil Pressure Sender and Switch
OPERATION GUIDE
FOREWORD
ENGINE OPERATION
PERIODS OF LIMITED USE
ATTACHMENTS
AUTOMATIC START-STOP
LOW OIL PRESSURE
LUBRICATION AND MAINTENANCE CHART
SERVICE ITEMS AND PROCEDURES
SERVICE ITEMS AND PROCEDURES (Continued)
RECOMMENDED VISCOSITIES AT VARIOUS STARTING TEMPERATURES
LUBRICATION AND MAINTENANCE PROCEDURES
AIR INDUCTION AND EXHAUST SYSTEM
VALVE LASH
LOOSENING LOCKNUT
PRIMING THE FUEL SYSTEM
OPERATING THE PRIMING PUMP
COOLING SYSTEM
BATTERY INSTALLATION
MEASURING SPECIFIC GRAVITY
COLD WEATHER BATTERY MAINTENANCE
CLUTCH INSPECTION COVER
MISCELLANEOUS MAINTENANCE
FIG C AIR COMPRESSOR DRIVE
INDEX
SYSTEMS OPERATION - TESTING AND ADJUSTING
INTRODUCTION
SYSTEMS OPERATION
FUEL SYSTEM
CROSS SECTION OF FUEL SYSTEM
FUEL SYSTEM COMPONENTS
OPERATION OF 9L7883 FUEL INJECTION NOZZLE
AUTOMATIC TIMING ADVANCE UNIT
AUTOMATIC TIMING ADVANCE UNIT - Continued
SCHEMATIC OF FUEL SYSTEM
CROSS SECTION OF FUEL SYSTEM WITH DASHPOT GOVERNOR
GOVERNOR PARTS
OPERATION OF FUEL INJECTION PUMPS
FUNCTION OF FUEL JUNCTION BLOCK
AIR INLET AND EXHAUST SYSTEM
AIR INLET AND EXHAUST SYSTEM
CYLINDER HEAD AND VALVES
CYLINDER HEAD AND VALVES
SCHEMATIC OF LUBRICATION SYSTEM
LUBRICATION SYSTEM
COOLING SYSTEM WITH STANDARD VERTICAL RADIATOR
COOLING SYSTEM WITH VERTICAL RADIATOR AND SEPARATE SURGE TANK
COOLING SYSTEM WITH CROSS FLOW RADIATOR AND SEPARATE SURGE TANK
COOLING SYSTEM SCHEMATIC
FLOW OF COOLANT
VIBRATION DAMPER
ALTERNATOR
SCHEMATIC OF A SOLENOID
STARTING AND CHARGING SYSTEM
STARTING AND CHARGING SYSTEM
TROUBLESHOOTING
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
TROUBLESHOOTING - Continued
FUEL SYSTEM INSPECTION
FULL INJECTION NOZZLE
LOOSENING LOCKNUT
OPENING PRESSURE ADJUSTMENT
ANALYSIS OF NOZZLE SPRAY PATTERN
TIGHTENING CAP
TESTING 9L7883 FUEL INJECTION NOZZLES
LOOSENING LOCKNUT
TIGHTENING PRESSURE SCREW
Return Leakage Test
INSTALLING BOLT
TIMING PIN INSTALLED
TIMING HOLE BOLT
CONSTANT BLEED VALVE
REMOVAL OF COVER
LOOSENING SCREW (6)
ADJUSTMENT OF CROSSOVER LEVERS
CROSSOVER LEVERS
CALIBRATION PUMP INSTALLED CORRECTLY
PUTTING DIAL INDICATOR ON ZERO
ADJUSTMENT OF LOW IDLE RPM
GOVERNOR HOUSING
REMOVING COVER AND THRUST COLLAR
INSTALLING FLYWEIGHT ASSEMBLY
TORQUE SPRING INSTALLED
COVER INSTALLED
CHECKING ADJUSTMENT OF THE VALVE LASH
CYLINDER AND VALVE LOCATION
LUBRICATION SYSTEM
LUBRICATION SYSTEM - Continued
TESTING THE COOLING SYSTEM
1P5500 PORTABLE PHOTOTACH GROUP
FAN BELT ADJUSTMENT
DYNAMOMETER TEST CAUTION
5P3519 PISTON RING GROOVE GAUGE
CHECKING BORE RUNOUT OF THE FLYWHEEL HOUSING
GRAPH FOR TOTAL ECCENTRICITY
Face Runout (axial eccentricity) of the Flywheel
ELECTRICAL SYSTEM
REGULATOR ADJUSTMENT
CONNECTION FOR CHECKING PINION CLEARANCE
DISASSEMBLY AND ASSEMBLY
INTRODUCTION
3208 INDUSTRIAL AND MARINE ENGINES
ALPHABETICAL AND SERVICE INDEX
ALPHABETICAL AND SERVICE INDEX - Continued
AIR CLEANER, FUEL INJECTION LINES
AIR INLET MANIFOLD
AIR CLEANER
REMOVE AIR INLET MANIFOLD (INDUSTRIAL ENGINE)
AIR INLET MANIFOLD
FUEL INJECTION PUMP HOUSING AND GOVERNOR
FUEL INJECTION PUMP HOUSING AND GOVERNOR
FUEL INJECTION PUMP HOUSING AND GOVERNOR
REMOVE FUEL INJECTION PUMP HOUSING AND GOVERNOR
FUEL INJECTION PUMP HOUSING AND GOVERNOR
'4863.doc' by LOGSA - Page 476 of 927
CHECK VALVE AND BYPASS VALVE
INSTALL CHECK VALVE AND BYPASS VALVE
REMOVE SHUTOFF HOUSING
INSTALL SHUTOFF HOUSING
REMOVE FUEL INJECTION PUMPS
INSTALL FUEL INJECTION PUMPS
DISASSEMBLE FUEL INJECTION PUMPS
REMOVE FUEL TRANSFER PUMP
INSTALL FUEL TRANSFER PUMP
FUEL TRANSFER PUMPS
SEPARATION OF GOVERNOR FROM FUEL INJECTION PUMP HOUSING
SEPARATION OF GOVERNOR FROM FUEL INJECTION PUMP HOUSING - Continued
CONNECTION OF GOVERNOR TO FUEL INJECTION PUMP HOUSING
CONNECTION OF GOVERNOR TO FUEL INJECTION PUMP HOUSING - Continued
CONNECTION OF GOVERNOR TO FUEL INJECTION PUMP HOUSING - Continued
DISASSEMBLE GOVERNOR
ASSEMBLE GOVERNOR
DISASSEMBLE FUEL INJECTION PUMP HOUSING
ASSEMBLE FUEL INJECTION PUMP HOUSING
ASSEMBLE FUEL INJECTION PUMP HOUSING - Continued
REMOVE EXHAUST MANIFOLD (MARINE ENGINE)
REMOVE EXPANSION TANK AND HEAT EXCHANGER (MARINE ENGINE)
INSTALL EXPANSION TANK AND HEAT EXCHANGER (MARINE ENGINE)
INSTALL ALTERNATOR (MARINE ENGINE)
REMOVE OIL FILTER BASE AND ENGINE OIL COOLER (MARINE ENGINE)
ASSEMBLE OIL FILTER BASE AND ENGINE OIL COOLER (MARINE ENGINE)
REMOVE OIL FILTER BASE AND ENGINE OIL COOLER (INDUSTRIAL ENGINE)
ASSEMBLE OIL FILTER BASE AND ENGINE OIL COOLER (INDUSTRIAL ENGINE)
REMOVE FUEL FILTER BASE (MARINE ENGINE)
REMOVE FUEL FILTER BASE (INDUSTRIAL ENGINE)
REMOVE AND INSTALL CRANKSHAFT MAIN BEARINGS
REMOVE AND INSTALL CRANKSHAFT MAIN BEARINGS - Continued
REMOVE AND INSTALL CONNECTING ROD BEARINGS
REMOVE WATER PUMP (MARINE ENGINE)
REMOVE WATER PUMP (INDUSTRIAL ENGINE)
REMOVE VALVE COVERS
REMOVE CRANKCASE VENTILATOR VALVE
DISASSEMBLE CRANKCASE VENTILATOR VALVE
ASSEMBLE CRANKCASE VENTILATOR VALVE
REMOVE ROCKER SHAFTS AND PUSH RODS
ASSEMBLE ROCKER SHAFTS
REMOVE FUEL INJECTION NOZZLES
INSTALL FUEL INJECTION NOZZLES
DISASSEMBLE FUEL INJECTION NOZZLES
ASSEMBLE FUEL INJECTION NOZZLES
ASSEMBLE FUEL INJECTION NOZZLES - Continued
REMOVE CYLINDER HEADS 11-A & B-1101
INSTALL CYLINDER HEADS
DISASSEMBLE CYLINDER HEADS
ASSEMBLE CYLINDER HEADS
REMOVE PISTONS
INSTALL PISTONS
DISASSEMBLE PISTONS
REMOVE SEA WATER PUMP
DISASSEMBLE SEA WATER PUMP
DISASSEMBLE SEA WATER PUMP - Continued
ASSEMBLE SEA WATER PUMP 16-1371
ASSEMBLE SEA WATER PUMP 16-1371 - Continued
REMOVE CRANKSHAFT PULLEY (MARINE ENGINE)
REMOVE CRANKSHAFT PULLEY (INDUSTRIAL ENGINE)
REMOVE CRANKSHAFT FRONT SEAL 11 -1160
REMOVE TIMING GEAR COVER AND OIL PUMP (MARINE ENGINE)
INSTALL TIMING GEAR COVER AND OIL PUMP (MARINE ENGINE)
REMOVE TIMING GEAR COVER AND OIL PUMP (INDUSTRIAL ENGINE)
INSTALL TIMING GEAR COVER AND OIL PUMP (INDUSTRIAL ENGINE)
REMOVE OIL PUMP AND RELIEF VALVE
INSTALL OIL PUMP AND RELIEF VALVE
REMOVE CAMSHAFT AND GEARS
INSTALL CAMSHAFT AND GEARS
CAMSHAFT AND GEARS, AUTOMATIC TIMING ADVANCE
INSTALL AUTOMATIC TIMING ADVANCE
REMOVE MARINE GEAR (MARINE ENGINE)
REMOVE FLYWHEEL
REMOVE CRANKSHAFT REAR SEAL 11-1161
INSTALL CRANKSHAFT REAR SEAL WEAR SLEEVE
REMOVE CRANKSHAFT AND GEAR
INSTALL CRANKSHAFT AND GEAR
CRANKSHAFT AND GEAR
REMOVE CAMSHAFT BEARINGS
SPECIFICATIONS FOR 3208 INDUSTRIAL a MARINE ENGINES
INTRODUCTION
GENERAL TIGHTENING TORQUE FOR BOLTS, NUTS AND TAPERLOCKS STUDS
FUEL INJECTION PUMP
GOVERNOR
GOVERNOR - CONTINUED
INJECTION NOZZLE
FUEL TRANSFER PUMP
SHUTOFF SOLENOID
VALVES
VALVE SEATS AND INSERTS
VALVE SEATS AND INSERTS - CONTINUED
VALVES
VALVE SEATS AND INSERTS
VALVE ROCKER ARMS AND CAM FOLLOWERS
CYLINDER HEAD
MANIFOLD AND VENTILLATION VALVE
LUBRICATION SYSTEM
OIL PUMP
WATER PUMP
V-BELT TENSION CHART
CYLINDER BLOCK
CONNECTING ROD
CRANKSHAFT
PULLEY AND DAMPER
FLYWHEEL HOUSING FACE
FLYWHEEL HOUSING BORE
ALTERNATORS
ALTERNATOR REGULATORS
STATOR SOLENOIDS
STARTING MOTORS
STARTING MOTORS - CONTINUED
DRIVE SHAFT REMOVAL
DRIVE SHAFT GROUP
DRIVE SHAFT DISASSEMBLY
Transmission Oil Dipstick and Cover
Transmission Oil System Pressure Testing
FLOW TEST
Transmission Oil Cooler Connections
DRAINING ECONOMY
Prevailing Ambient Temperature
MAINTENANCE & SERVICE MANUAL
FOREWORD
TABLE OF CONTENTS
TRANSMISSION ASSEMBLY
HOW THE UNITS OPERATE
HOW THE UNITS OPERATE - Continued
HR 28000 CONVERTER GROUP
HR 28000 CONVERTER GROUP - Continued
Figure C
HR 28000 CONVERTER AND TRANSMISSION CASE GROUP
Figure D
28000 THREE SPEED CASE AND CLUTCH GROUP
Figure E'
LOW CLUTCH GROUP
Figure F
PRESSURE REGULATOR, CHARGING PUMP AND OIL FILTER GROUP
HYDRAULICALLY OPERATED CONTROL VALVE
CONTROL VALVE ASSEMBLY
MECHANICAL PARKING BRAKE
AXLE DISCONNECT
2320 SERIES POWER SHIFT TRANSMISSION WITH VARIOUS OPTIONS
MAINTENANCE AND SERVICE
DISASSEMBLY
DISASSEMBLY - Continued
DISASSEMBLY - Continued
DISASSEMBLY - Continued
DISASSEMBLY - Continued
DISASSEMBLY - Continued
DISASSEMBLY - Continued
DISASSEMBLY - Continued
DISASSEMBLY - Continued
DISASSEMBLY - Continued
Clutch Disassembly
Low Clutch Disassembly
Low Clutch Disassembly - Continued
CLEANING AND INSPECTION
REASSEMBLY
SHIELDED BEARING INSTALLATION
Low Clutch Reassembly
Low Clutch Reassembly - Continued
Low Clutch Reassembly - Continued
Low Clutch Reassembly - Continued
Low Clutch Reassembly - Continued
Low Clutch Reassembly - Continued
Low Clutch Reassembly - Continued
Low Clutch Reassembly - Continued
Low Clutch Reassembly - Continued
Low Clutch Reassembly - Continued
Low Clutch Reassembly - Continued
Low Clutch Reassembly - Continued
TORQUE IN (LBS.-FT.) BOLTS, CAPSCREWS, STUDS AND NUTS
SPECIFICATIONS AND SERVICE DATA--POWER SHIFT TRANSMISSION AND TORQUE CONVERTER
MECHANICAL CHECKS
28000 SERIES PLUMBING DIAGRAM (WITH REMOTE FILTER)
3 SPEED TRANSMISSION
28000 SERIES-SPEED CLUTCH & GEAR ARRANGEMENT
16 HOLE RING GEAR INSTALLATION AND ASSEMBLY PRODUCTION
SHIELDED BEARING INSTALLATION
SHIELDED BEARING INSTALLATION - Continued
TRANSMISSION MOUNTED HYDRAULIC BRAKE
TRANSMISSION MOUNTED HYDRAULIC BRAKE - Continued
FOREWORD
TABLE OF CONTENTS
FUNCTION OF THE TRANSMISSION MOUNTED HYDRAULIC BRAKE
FIGURE A. 28000 SERIES TRANSMISSION MOUNTED HYDRAULIC BRAKE (WITH UNIDIRECTIONAL P. T. O.)
28000 SERIES TRANSMISSION MOUNTED HYDRAULIC BRAKE (WITH UNIDIRECTIONAL P.T.O.)
FIGURE B. 28000 SERIES TRANSMISSION MOUNTED HYDRAULIC BRAKE (LESS UNIDIRECTIONAL P.T.O.) - Continued
MAINTENANCE AND SERVICE
MAINTENANCE AND SERVICE - Continued
REASSEMBLY
REASSEMBLY - Continued
BRAKE ADJUSTMENT
TRANSMISSION MOUNTED HYDRAULIC BRAKE LUBE SPECIFICATIONS
TRANSMISSION MOUNTED HYDRAULIC BRAKE LUBE SPECIFICATIONS - Continued
Hydraulic Brake Adaptor Kit
BRAKE ADJUSTMENT - Continued
BRAKE ADJUSTMENT - Continued
WHEEL BEARING PRELOAD ADJUSTMENT
Removing Planetary Carrier
Bearing Preload Adjustment
Differential and Carrier Assembly
AXLE REMOVAL
Drive Axle Assembly
PLANET SPIDER DISASSEMBLY
Planetary Carrier Assembly
MS-8 EXTREME PRESSURE GEAR LUBRICANT
APPROXIMATE LUBRICANT CAPACITIES
MAINTENANCE & SERVICE MANUAL
EXPLODED VIEWS
DRIVE AXLE ASSEMBLY
DRIVE AXLE ASSEMBLY - Continued
DIFFERENTIAL AND CARRIER ASSEMBLY
DIFFERENTIAL AND CARRIER ASSEMBLY - Continued
NoSPIN DIFFERENTIAL ASSEMBLY
SERVICE BRAKE ASSEMBLY
PARKING BRAKE ASSEMBLY
DISASSEMBLY OF AXLE
DISASSEMBLY OF AXLE - Continued
DISASSEMBLY OF AXLE - Continued
DISASSEMBLY OF AXLE - Continued
DISASSEMBLY OF AXLE - Continued
DISASSEMBLY OF AXLE - Continued
DISASSEMBLY OF AXLE - Continued
DISASSEMBLY OF AXLE - Continued
Disassembly of Brake Shoes
Disassembly of Differential and Carrier
Disassembly of Differential and Carrier - Continued
Disassembly of Standard Differential
Disassembly of NoSPIN Differential
Disassembly of NoSPIN Differential - Continued
Disassembly of Pinion Shaft Assembly
CLEANING AND INSPECTION
BRAKE WEAR LIMITS CHART
Reassembly of Pinion Shaft
Reassembly of Pinion Shaft - Continued
Reassembly of Differential Ring Gear and Bearings
Reassembly of Conventional Differential
Reassembly of NoSPIN Differential
Reassembly of NoSPIN Differential - Continued
Reassembly of NoSPIN Differential - Continued
Reassembly of Differential and Carrier
Reassembly of Differential and Carrier - Continued
SPIRAL BEVEL AND HYPOID TOOTH BEARING CONTACT CHART
Reassembly of Differential and Carrier - Continued
Reassembly of Brake Shoes
Reassembly of Hub and Drum Assembly
Reassembly of Hub and Drum Assembly - Continued
Reassembly of Axle Parts
Reassembly of Axle Parts - Continued
Reassembly of Axle Parts - Continued
Reassembly of Axle Parts - Continued
Reassembly of Axle Parts - Continued
Reassembly of Axle Parts - Continued
Reassembly of Axle Parts - Continued
Reassembly of Axle Parts - Continued
Reassembly of Axle Parts - Continued
Brake Adjustment
TABLE OF TORQUE LIMITS
DOZER SYSTEM PRESSURE
Dozer Hydraulic System
STEERING SYSTEM PRESSURE
Hydraulic Schematic
Dozer Valve Sections
DOZER VALVE ASSEMBLY
RELIEF SECTION ASSEMBLY
FLOAT SECTION
Spool Positioner Removal
Check Plug Removal
Dozer Valve End Cover
Spool Installation
DOZER PUMP ASSEMBLY
Dozer Pump Assembly
Pump Disassembly
Gear Housing Removal
Bearing Removal
ASSEMBLY
Pocket Seal Installation
Drive Shaft Installation
Steering Valve and Column Mounting
Steering Valve Assembly
ORBITROL SERVICE MANUAL
ORBITROL SERVICE MANUAL - Continued
ORBITROL SERVICE MANUAL - Continued
ORBITROL SERVICE MANUAL - Continued
DISASSEMBLY
DISASSEMBLY - Continued
DISASSEMBLY - Continued
DISASSEMBLY - Continued
REASSEMBLY
REASSEMBLY - Continued
REASSEMBLY - Continued
REASSEMBLY - Continued
REASSEMBLY - Continued
REASSEMBLY - Continued
REASSEMBLY - Continued
ORBITROL STEERING COLUMN DISASSEMBLY
ORBITOL PARTS DRAWING
ORBITOL PARTS DRAWING - Continued
Trouble Shooting
STEERING PUMP
Steering Pump Assembly
Thrust Plate Removal
Seal Ring Replacement
Venting Suction Line
STEERING RELIEF VALVE
STEERING RELIEF VALVE - Continued
STEERING CYLINDER REMOVAL
Piston and Piston Shaft
Hydraulic Oil Level Gauge
Installing Filter Element
HYDRAULIC TANK REMOVAL
Master Brake Cylinder Access
Master Brake Cylinder Assembly
High Pressure Piston Removal
High Pressure Piston Installation
Parking Brake Adjustment
Steering Valve and Column Mounting
CONTROL LEVERS
CONTROL LEVERS - Continued
ELECTRICAL
Control Console
Console Gauges
Console Area Wiring
Console Area Wiring
Engine Area Wiring
Engine Area Wiring - Continued
ELECTRICAL SCHEMATIC
OPERATION MANUAL
WARRANTY
WARRANTY - Continued
WARRANTY - Continued
TABLE OF CONTENTS - OPERATION
ALPHABETICAL INDEX - OPERATION
GENERAL SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS - Continued
MISCELLANEOUS ACCESSORIES
OPERATION
SAFETY PRECAUTIONS
INSTRUMENTS AND CONTROLS
INSTRUMENTS AND CONTROLS - Continued
DECALS AND NAMEPLATES
PRESTART AND STARTING PROCEDURE
PRELIMINARY OPERATING INSTRUCTIONS
STORAGE PROCEDURE
COMPACTION
MOISTURE CONTENT
COMPACTION / MACHINE OPERATION
PERFORMANCE CHART
MAINTENANCE
MAINTENANCE SCHEDULE
LUBRICATION DIAGRAM
LUBRICANTS SPECIFICATION CHART
MAINTENANCE INSTRUCTIONS
Transmission 0il Dipstick
HYDRAULICS
Hinged Air-Oil Cooler
Center Joint Lubrication
TRANSMISSION
Transmission Oil System Pressure Testing
"Cooler In" Pressure Test
Hydraulic Filter
Installing Filter Element
Dozer System Pressure Test
Steering System Pressure Test
MAINTENANCE
TROUBLE-SHOOTING GUIDE
TROUBLE-SHOOTING GUIDE - Continued
TROUBLE-SHOOTING GUIDE - Continued
TROUBLE-SHOOTING GUIDE - Continued
TROUBLE-SHOOTING GUIDE - Continued
TROUBLE-SHOOTING GUIDE - Continued
TROUBLE-SHOOTING GUIDE - Continued
TORQUE SPECIFICATIONS FOR FASTENERS
VENDOR LITERATURE
OPERATION GUIDE
FOREWORD
INSTALL GUARDS ON ALL EXPOSED ROTATING COMPONENTS
STARTING PROCEDURE
COLD WEATHER STARTING
AUTOMATIC START-STOP
LOW OIL PRESSURE
LUBRICATION AND MAINTENANCE CHART
SERVICE INTERVALS
KEYS TO FUELS, LUBRICANTS AND WATER
REFILL CAPACITIES (Approximately)
LUBRICATION AND MAINTENANCE PROCEDURES
AIR INDUCTION AND EXHAUST SYSTEM
TIMING MARK AND POINTER
POSITIVE CRANKCASE VENTILATION VALVE
REMOVING THE FUEL FILTER
OPERATING THE PRIMING PUMP
COOLING SYSTEMS
ELECTRICAL SYSTEM
MEASURING SPECIFIC GRAVITY
COLD WEATHER BATTERY MAINTENANCE
CLUTCH INSPECTION COVER
FIG. A ALTERNATOR DRIVE AND WATER DRIVE
FIG. C AIR COMPRESSOR DRIVE
INDEX
SERVICE PROCEDURE
Element Cleaning Methods
SUPPLEMENTAL OPERATING MAINTENANCE AND REPAIR PARTS INSTRUCTIONS
TABLE OF CONTENTS (Continued)
GENERAL
Personnel and Training
MAINTENANCE
Equipment Readiness Reporting
Safety Precautions
REPAIR PARTS SUPPLY
Requisitioning Repair Parts.
EQUIPMENT PUBLICATIONS
WARRANTY GUIDELINES
WARRANTY GUIDELINES - Continued
MAINTENANCE ALLOCATION CHART
MAINTENANCE ALLOCATION CHART - Continued
MAINTENANCE ALLOCATION CHART - Continued
SECTION II. MAINTENANCE ALLOCATION CHART
SECTION II. MAINTENANCE ALLOCATION CHART - Continued
SECTION II. MAINTENANCE ALLOCATION CHART - Continued
SECTION II. MAINTENANCE ALLOCATION CHART - Continued
SECTION II. MAINTENANCE ALLOCATION CHART - Continued
SECTION II. MAINTENANCE ALLOCATION CHART - Continued
SECTION II. MAINTENANCE ALLOCATION CHART - Continued
SECTION II. MAINTENANCE ALLOCATION CHART - Continued
SECTION III - TOOL AND TEST EQUIPMENT REQUIREMENTS
SECTION III - TOOL AND TEST EQUIPMENT REQUIREMENTS - Continued
CCE MANUFACTURER FIELD CAMPAIGNS AND MODIFICATION PROCEDURES
BASIC ISSUE ITEMS LIST (CCE)
ITEMS TROOP INSTALLED OR AUTHORIZED LIST
AUTHORIZED STOCKAGE LIST (ASL)
ADDITIONAL REPAIR PARTS
SAMPLE FORMAT- DA FORM 2765 PART NUMBER REQUEST
SAMPLE FORMAT - MILSTRIP REQUISITION FOR CCE (NSN)
SAMPLE FORMAT - MILSTRIP REQUISITION FOR CE (NON-NSN)
SAMPLE FORMAT - MILSTRIP REQUISITION FOR CE (NON-NSN) - Continued
SAMPLE FORMAT - MILSTRIP REQUISITION FOR CCE (NON-NSN)(MANUAL)
INSTRUCTIONS
MAINTENANCE AND OPERATING SUPPLY LIST
MAINTENANCE AND OPERATING SUPPLY LIST
PREVENTIVE MAINTENANCE CHECKS AND SERVICES
PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES
OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
